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96 articles for “metal fabrication”
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Design and Development of Pipe Bending Machine
Abstract: The design and development of a pipe bending machine are crucial for various industrial applications, including the construction, automotive, and manufacturing sectors. Bending is a fundamental metalworking process that involves deforming pipes, tubes, square hollows, and rods without compromising their structural integrity. This study focuses on designing a cost-effective and efficient pipe bending machine that can accommodate different pipe sizes and materials. The key design considerations include selecting an appropriate …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 22–30 Read article
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Sustainable Innovations in Home Decor: Exploring Eco-friendly Paint Materials and Recycled Interior Applications
Abstract: This paper delves into sustainable practices in home decorating, particularly focusing on eco-friendly paint products and innovative interior design solutions. It underscores the significance of zero-VOC and low-VOC coatings for indoor air quality and environmental safety, advocating for their use. Natural colors derived from plant extracts, clay, and minerals are highlighted for their biodegradability and availability in earthy tones, emphasizing their contribution to environmental sustainability. Milk-based paints are explored for …
Published in International Journal of Sustainability · Vol. 1, Issue 1, 2024 · pp. 10–20 Read article
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Fabrication and Evaluation of Aluminum Hybrid Metal Matrix Composite via Powder Metallurgy Approach
Abstract: The growing demand for lightweight materials in modern automotive industries has spurred the development of Aluminum-based metal matrix composites (AMMC). Utilizing the powder metal-lurgy method for fabrication offers a cost-effective alternative to other methods. Composites of Al6061 with varying compositions of 6–18 wt% SiC (8 microns) and 6–18 wt% B4C (10 mi-crons) were prepared to assess their physical and mechanical properties. Scanning Electron Mi-croscope analysis revealed uniform dispersion of SiC …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 205–211 Read article
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Fabrication and Mechanical Characterization of Hybrid Metal Matrix Composite Castings
Abstract: This work investigates and addresses the casting of a novel hybrid composite material with tungsten carbide and aluminum-silicate particles mixed at varying weight fraction rates. Production of hybrid composite has some advantages if it is processed by near net shape techniques. The simplest method for dealing with this hybrid composite is the turbulence produced by the vortex agitating technique. The vortex mixing method is used in this study to create …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 3, 2024 · pp. 32–38 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Characterization and Fabrication of Hybrid Matrix Composites of AZ91E Metal with Distinct Reinforcements of Fly Ash and ZrO2
Abstract: The current work choose the characteristics of (Magnesium composite) AZ91E-ZrO2-Fly ash Hybrid Metal Matrix using the regular analytic system. The chosen materials for this purpose are fly ash and ZrO2 in equivalent load extents, Stir casting uses a vortex technique to produce composite materials. A comprehensive experimental investigation was conducted to assess the performance characteristics of AZ91E-ZrO2-Fly ash during the cold upsetting process. The study involved utilizing AZ91E magnesium alloy …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 Read article
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Green Fabrication of Glutaraldehyde-Crosslinked Chitosan/PVA Biocomposite for Heavy Metal Removal from Wastewater
Abstract: Chitosan (CS) and Polyvinyl alcohol (PVA) are polymers that possess biodegradable, biocompatible, and non-toxic properties, making them suitable for wastewater treatment applications. The primary objective of this research is to chemically modify chitosan in a novel manner to enhance its ability to remove hexavalent chromium Cr(VI) from aqueous solutions. In this study, a composite material was synthesized by crosslinking PVA and CS with glutaraldehyde (GA), resulting in the formation of …
Published in Journal of Water Pollution & Purification Research · Vol. 12, Issue 3, 2025 · pp. 59–83 Read article
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Comparative study of the Antibacterial Properties of Modified Textile Materials with Different Metal Nanoparticles
Abstract: A number of metal particles have proven antibacterial properties. In this study, a comparative analysis was made of two types of metal particles: zinc oxide and titanium oxide nanoparticles respectively, which were deposited on cellulose material and were fixed by means of a cross-linked gelatin hydrogel. Three methods were applied under different reaction conditions for obtaining the biocomposite materials. The biomaterials were investigated by means of scanning electron microscopy, transmittance …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 92–101 Read article
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Synthesis, Characterization and Antibacterial Evaluation of Novel Canola Oil-Based Poly-(Citrate/Succinate)-amide Incorporated with Zn (II) and Ni (II) Metal Ions
Abstract: This present research study is to fabricate efficient metal-incorporated Canola oil (CO) polymers synthesised using dicarboxylic acids – Citric acid (CA) and Succinic acid (SA). The research mainly highlights the fabrication of polymeric materials using CO via a safer chemical synthesis route with less toxic reactants and minimal solvent/diluent to accomplish sustainability, adopting the green chemistry principle. Divalent Zinc (Zn) and Nickel (Ni) were incorporated in the poly-(Citrate/Succinate)-amide matrix, Ni …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 45–69 Read article
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Fabrication and Experimental Investigation on Mechanical Properties of Quartz Particulate Reinforced Aluminium Composite
Abstract: Composites are processed by adding a reinforcement phase in a base metal. The base material is known as a matrix and the constituent that is added is called reinforcement. The matrix acts as a support while the reinforcements attach themselves in their respective positions which results in the synthesis of a material which has different mechanical and thermal properties compared to their raw materials. Since aluminium is used as a …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Comparative Investigation on Mechanical Properties of AMCs Fabricated through Liquid and Solid-State Fabrication Process
Abstract: This current research work is primarily focused on comparative experimental study on effect of two distinct fabrication process routes i.e. liquid state and solid state process and their corresponding parameters on microstructure and micro-hardness properties of Aluminium matrix composites (AMCs). In this work, AMCs were fabricated by reinforcing Al2O3 powder materials of 5, 10 and 15 wt.% into pure Aluminum (Al) matrix phase through two distinct processes; liquid state (stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 202–215 Read article
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A Mini Review of Synthesis and Applications of Functionally Graded Materials
Abstract: Material composition or microstructure varies gradually along the thickness over a specific volume in functionally graded material (FGM) that results in spatial change in properties like thermal conductivity, strength, stiffness, electrical, magnetic, and light properties, etc. Application of the concept of FGM leads to a single product that has multiple properties in it as demanded by the operational or functional requirements of the product under service conditions. It also allows …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 54–65 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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Fabrication and Assessment of Tribological Performance of Nickel-Graphene-MXene Hybrid Nano-composites
Abstract: As industries such as aerospace, automotive, defence, and electronics demand materials with superior wear resistance, high strength, and thermal stability, traditional metals are reaching their performance limits. Hybrid nanocomposites offer a pathway to meet these stringent requirements. In this study, novel Nickel-Graphene-MXene hybrid nanocomposites were fabricated using a powder metallurgy route, incorporating varying weight percentages (up to 2 wt.%) of MXene and 1 wt.% graphene nanosheets into a nickel matrix …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 780–798 Read article
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Fabrication and Characterization of Zinc-based Alloy for Bio-implants
Abstract: Zinc-based alloys are potential biodegradable implants and can replace Magnesium and Titaniumbased materials via engineering their biomechanical properties with Zinc. Implants, due to their intricate geometries are difficult to fabricate by conventional manufacturing techniques. Therefore, they are usually fabricated by Additive manufacturing and Powder metallurgy techniques. In the present work, Zinc, Magnesium, manganese and titanium are alloyed using powder metallurgy technique. Vickers micro-hardness, UTM, Zeiss microscopy and Corrosion testing using …
Published in Journal of Polymer & Composites · Vol. 11, Issue 7, 2023 · pp. 1–13 Read article
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Enhancement of Mechanical Properties in Eutectic Al-Si Alloy Matrix Composites Reinforced with Kyanite and Graphite via Stir Casting
Abstract: The purpose of this work is to enhance the mechanical performance of a eutectic Al–Si alloy by incorporating hard ceramic (kyanite) and soft solid lubricant (graphite) reinforcements using a liquid-state stir casting route. Metal matrix composites were fabricated with kyanite contents of 2, 4, and 6 wt.% and a constant 2.5 wt.% graphite. Their microstructures and mechanical properties were systematically evaluated. The microstructure was examined using optical microscopy and energy …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 90–100 Read article
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High-Performance Aluminum Matrix Composites Reinforced with Graphene Nanoplatelets a Study on Mechanical and Thermal Behaviour
Abstract: This study investigates the effect of graphene nanoplatelets (GNPs) on the mechanical and thermal properties of aluminum matrix composites (AMCs) fabricated using the powder metallurgy route. Aluminum alloy Al-6061 powder was reinforced with varying GNP concentrations (0, 0.5, 1, 2, and 3 wt%), followed by uniaxial compaction and sintering. The influence of GNP content on the composite’s structural integrity, strength, and thermal behavior was thoroughly evaluated through tensile testing, hardness …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 38–49 Read article
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Impact of Mould Material on Microstructure and Mechanical Properties of Aluminium Castings: A Comparative Study with Aluminium Matrix Composites
Abstract: Casting has a wide industrial usage because it allows manufacturing complicated forms even at a comparatively low cost. Issues like transfer of heat through the interface of the mould and the metals, the rate of solidification, and the characteristics of the mould material have a powerful impact on the quality of cast products. This study measures the influence of various mould substances on the mechanical characteristics of aluminium castings. Sand, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 9–18 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article