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21 articles for “Spray coating”
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Thermal Spray Coating an alternative coating solution in place of The Traditional Hot Dipped Galvanizing Process in Present Industrial Scenario
Abstract: In present scenario the Thermal Spray Coating is prestigious alternative solution to replace traditional Hot Dipped Galvanizing Coating as an alternative solution for new and existing structures in industries and offering a range of benefits for long durability and maintenance free solution for more than 25 years in service. There is no weld life for site application in case of Hot Dip Galvanized Structure and may customers have issue with …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 3, 2024 · pp. 08–15 Read article
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A Critical Analysis of Cold Spray Coatings and its Tribological Performances
Abstract: Coatings are utilized for temperature barrier, protection against corrosion and wear etc. Cold spray is a solid-state processing method that is unique among thermal deposition procedures since it deposits particles at temperatures below their melting point. This technology does not involve particle melting, hence retaining the original properties of the materials. Increased coating strength is achieved by retaining of feedstock powder microstructures and characteristics, which prevents oxide formation and other …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 220–226 Read article
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Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
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Experimental Analysis of Residual Stress, Micro-Hardness and Corrosion Behavior of HVOF Sprayed Composite Coating
Abstract: The utilisation of non-traditional composite coating materials, enhanced lubrication, and surface geometry optimisation have all contributed to the tribological performance. Piston rings are among the most crucial engine parts since friction causes between 40 and 45 percent of all energy loss. Fuel efficiency, power loss, and exhaust pollutants are all strongly impacted by the piston assembly's tribological performance. The present study's primary goal was to develop composite coating by using …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 77–82 Read article
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Hydrolysis-Driven Optimization of Hydroxypropyl Maize Starch for Improved Micro-Pellet Binding and Quick Solubility of Spirulina-Based Micro-Pellets
Abstract: Acid hydrolysis is a well-established approach for modifying the physicochemical properties of polysaccharides & macromolecules including hydroxypropyl Maize starch (HPMS). In this study, the effect of varying concentrations of hydrochloric acid on the partial hydrolytic degradation of HPMS (Lycoat RS-780) was investigated at 85°C for 4 h, yielding polymers of different molecular weights. The Acid-mediated degradation effects on polymer characteristics were systematically assessed using capillary viscometry and gel permeation chromatography …
Published in Research and Reviews: A Journal of Pharmaceutical Science · Vol. 17, Issue 3, 2026 Read article
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Parametric optimization of residual stress of TiO2 composite coating
Abstract: The primary objective was to develop a composite coating by utilizing the HVOF thermal spray technique and including TiO2. The substrate was covered with a high-quality composite layer utilizing the HVOF coating process. The TiO2-based powder and carbon powder were initially combined in the mixer for deposition. The composite powders were applied via an HVOF torch, namely the PT F4 model. The firearm frequently produces a high-speed flow of extremely …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 295–301 Read article
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Aluminum based types of hydrophobic coatings for Engineering Materials: A Review
Abstract: Today's coating applications allow for the employment of a wide range of techniques and substances to safeguard products and structures from chemical and chemical harm. Coatings are now widely utilized in manufacturing across the globe to boost productivity and cut costs, both of which are crucial for maintaining the industry's profitability. Materials with coatings are stronger than those without coatings. Strong and hard metals, ceramics, bioglass, polymers, and plastic materials …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 113–133 Read article
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Polymer-Based Film Coatings for Enhancing Drug Stability and Shelf-Life
Abstract: Pharmaceutical stability is a crucial factor in ensuring drug efficacy and safety throughout its shelf-life. Polymer-based film coatings have emerged as an effective strategy to enhance drug stability by protecting active pharmaceutical ingredients (APIs) from environmental stressors such as moisture, oxygen, temperature fluctuations, and light exposure. These coatings act as physical barriers that prevent degradation, improve mechanical integrity, and enable controlled drug release. Various types of polymers are employed for …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 558–570 Read article
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An Overview of Surface Coating Methodologies and Their Use in Technical Materials
Abstract: To safeguard the product or structure against chemical harm, a variety of procedures and materials can be applied in coating applications today. Nowadays, coatings are used extensively in manufacturing all over the world to increase efficiency and reduce expenses two factors that are essential to preserving the sector's profitability. Coated materials have greater strength compared to uncoated materials. A variety of materials, including bio glass, polymers, ceramics, strong and hard …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 19–35 Read article
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Development and Thermal-Soiling Performance Evaluation of Boron-Nitride Reinforced Polymer Nanocomposite Coatings for Solar Photovoltaic Applications
Abstract: Surface heating, dust buildup, and weakening triggered by ultraviolet (UV) light all have a vast effect on the long-term performance of solar photovoltaic (PV) modules. These issues all lower power conversion efficiency in real-world open-air circumstances. A nanocomposite coating built on fluoropolymer (FEP) that is reinforced with hexagonal boron nitride (h-BN) nanoparticles is invented by this study to enhance thermal dissipation, optical transmission, and resistance to dirt at the same …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 218–223 Read article
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Comparative Analysis of Dip and Spray Techniques with Ethanol, Polyvinyl Alcohol, and Acetone Hydrophobic Glass Slides with Al2O3 Coating
Abstract: The hydrophobic effects of Al₂O₃ coatings on glass slides are investigated in this work by comparing dip and spray procedures using three distinct solvents: acetone, polyvinyl alcohol (PVA), and ethanol. Using both dip and spray techniques, the experimental design systematically applies Al₂O₃ coatings on glass slides. Then, the effect of the chosen solvents on hydrophobicity is investigated. Delineating the complex interaction between coating processes and solvent options requires careful analysis …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 45–51 Read article
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Experimental Investigation on Heat Transfer Characteristics of Thermal Barrier Coating on Aero Engine Components
Abstract: The gas turbine blades play a crucial role in harnessing energy from the high-temperature and highpressure gas generated by the combustor. To withstand this challenging environment, turbine blades often employ super-alloys and incorporate new manufacturing technologies such as Direct Solidification (DS) and Single Crystal (SC). Additionally, the development of advanced ceramic Thermal Barrier Coating (TBC) is imperative to achieve higher operating temperatures (>1200°C). Therefore, the primary focus of this study …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 50–58 Read article
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Self-Healing Thin Films: Paving the Way for Smart, and Sustainable Corrosion Protection
Abstract: Corrosion is one of the serious problems that industries and infrastructures of every type face, ranked among such threats as huge economic losses and concerns to global safety. Recent developments in the area of self-healing thin films make them a really promising innovation for enhancing corrosion protection. This review considers the development, mechanisms, and applications of self-healing thin films. Detailed here are intrinsic and extrinsic self-healing strategies oriented toward chemical …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 1, 2025 · pp. 22–45 Read article
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Polymeric Coating Applied for Corrosion Protection of Mild Steel in Corrosive Medium
Abstract: Mild steel is coated with a polymer layer of polybutadiene for protection. However, this coating does not effectively safeguard the metal in environments containing moisture, sulphur dioxide, or chloride. These pollutants interact with the polybutadiene-coated surface, creating a highly corrosive atmosphere. Moisture condenses on the coated metal surface and absorbs sulphur dioxide, forming sulphuric acid. This acid initiates both chemical and electrochemical reactions with the polymer-coated metal, accelerating the corrosion …
Published in International Journal of Advance in Molecular Engineering · Vol. 3, Issue 2, 2025 · pp. 49–53 Read article
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Biomedical Coatings: Surface Engineering for Enhanced Biocompatibility and Performance
Abstract: Biomedical coatings have become essential in modern healthcare, significantly improving the performance, durability, and biocompatibility of medical implants and devices. These coatings serve multiple functions, including reducing infection risks, enhancing osseointegration, promoting tissue integration, and enabling localized drug delivery. Advances in surface engineering have led to the development of innovative coatings with superior properties such as antimicrobial resistance, bioactivity, and controlled biodegradation. Various materials are employed in biomedical coatings, including …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 1, 2025 · pp. 8–15 Read article
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Effectiveness of PTFE-Based Nano-coatings in Improving Corrosion and Wear Resistance of Stainless Steel
Abstract: Polytetrafluoroethylene (PTFE) has emerged as a highly effective material for enhancing the durability and performance of metal surfaces, particularly in environments requiring superior corrosion resistance and low friction. This study investigates the application of PTFE coatings on various metallic substrates, with a focus on stainless steel and carbon steel, to improve their corrosion resistance, wear protection, and tribological performance. Utilizing advanced deposition techniques such as sol-gel and plasma spray, PTFE …
Published in International Journal of Photochemistry and Photochemical Research · Vol. 2, Issue 2, 2024 · pp. 32–38 Read article
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Design and Implementation of Lightweight Polymer-Based Drone System for Targeted Agricultural Spraying
Abstract: Agriculture has entered a new era of innovation, with drone technology emerging as a key tool in pesticide and fertilizer application. Unlike conventional methods that expose farmers to hazardous chemicals resulting in health issues such as skin disorders, neurological impairments, and in extreme cases, fatal illnesses drone-based spraying offers a safer and more efficient alternative. In India, the adoption of this technology is accelerating due to its ability to reduce …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 476–486 Read article
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pH-Responsive Smart Polymer Nanocomposites for Anti-Corrosive Coatings
Abstract: Metallic corrosion under adverse marine and industrial conditions imposes gigantic financial burdens and risks worldwide. Conventional waterproofing waterborne epoxy has passive barrier protection, but is also inherently microporous, lacking intrinsic repair ability against mechanical damage and thus rapidly decays. This is a critical gap that this work tries to bridge by designing a new pH-responsive hybrid polymer nanocomposite by using polyethyleneimine-tannic acid-cerium functionalized boron nitrate nanosheets with chitosan-capped mesoporous silica …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 201–213 Read article
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A Literature Review on Extrusion/Spheronisation-A Pelletization Technology
Abstract: Extrusion-spheronization is a leading pelletization technology, widely favored for its economic and commercial viability. It is a cost-effective method suitable for large-scale production, making it the most efficient approach for oral drug delivery. This process provides multiple benefits, such as improved flow characteristics, lower friability, a narrow particle size range, easier coating, consistent packing, reduced likelihood of dose dumping, and more predictable gastric emptying. Pellets usually measure between 0.5 and …
Published in Research and Reviews: A Journal of Pharmaceutical Science · Vol. 16, Issue 1, 2025 · pp. 61–71 Read article
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Development and Performance Evaluation of GO–ZnO/PU Hybrid Nanocomposite Coatings for Improved Optical Transmission, Cooling, and Self-Cleaning in PV Systems
Abstract: The performance of solar photovoltaic (PV) modules with time is affected by thermal heating, dust buildup, and exposure to ultraviolet (UV) light; as a result, the power loss increases rapidly during the use condition. In this study, a polyurethane (PU) nanocomposite, fabricated with graphene oxide and zinc oxide (GO–ZnO), is invented and examined. Improvements in heat management, light transmission, and dirt resistance are planned for PV glass surfaces. The nanocomposite …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 243–249 Read article