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107 articles for “Predictive Maintenance”
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The Role of Simulation and Digital Twins in Enhancing Mechanical Production Efficiency: A Systematic Review
Abstract: In the evolving landscape of smart manufacturing, simulation technologies and digital twin (DT) systems have emerged as pivotal tools for enhancing the efficiency, agility, and sustainability of mechanical production processes. This systematic review investigates how the integration of simulations and DTs contributes to performance improvements across various stages of mechanical manufacturing—ranging from design and process optimization to predictive maintenance and real-time monitoring. While simulations provide the ability to model, test, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 31–36 Read article
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Cybersecurity of AI and IoT Integrated for Mechanical Industries
Abstract: By facilitating the concept of Industry 4.0, the intersection of artificial intelligence (AI) and the Internet of Things (IoT) has changed the mechanical industries. When combined, these technologies are advancing process optimization, predictive maintenance, real-time condition monitoring, and smarter automation. In order to give proactive system control and intelligent decision-making, AI algorithms mine large datasets generated via IoT devices for relevant patterns. In the meanwhile, IoT guarantees smooth communication between …
Published in Journal of Mechatronics and Automation · Vol. 12, Issue 2, 2025 · pp. 27–33 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Digital Transformation in Public Transport Management
Abstract: The digital transformation of public transport systems has emerged as a critical driver for improving urban mobility and addressing the growing challenges of congestion, inefficiency, and environmental sustainability. Public transport management systems are advancing through the integration of cutting-edge technologies like cloud computing, artificial intelligence (AI), big data analytics, and the Internet of Things (IoT). These innovations enhance efficiency, intelligence, and user experience, making transportation more seamless and responsive to …
Published in Trends in Transport Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 17–21 Read article
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Transformer Health Monitoring System
Abstract: Rising demands for reliable and efficient power distribution in modern electric control grid increasingly call up for robust monitoring systems for critical substructure. Being a vital part of the power conduction system, transformer are subjected to mechanical, electrical, and environmental stresses, which, if not properly controlled, can cause failures. In this project, we propose a Transformer Health Monitoring System (THMS) using machine learning (ML) models and real-time monitoring method to …
Published in Journal of Power Electronics and Power Systems · Vol. 15, Issue 3, 2025 · pp. 1–9 Read article
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Industrial Prognostics via Ensemble Machine Learning: An Uncertainty Aware Framework for RUL Estimation on NASA FD004 Telemetry
Abstract: Estimating the Remaining Useful Life (RUL) of industrial machinery in real-time is now vital for both operational safety and smart resource management. In the aviation industry, turbofan engines deal with constantly shifting flight conditions, making traditional, scheduled maintenance both expensive and prone to error. This paper addresses the flaws in common “point-prediction” AI models, which offer a single failure date without any margin for error, by introducing a new, uncertainty-aware …
Published in Journal of Aerospace Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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AI-Assisted Defect Detection in Polymer Composite Insulators Using an Optimised Ensemble Deep Learning Framework for Structural Health Monitoring
Abstract: Polymer composite insulators, particularly those made from silicone rubber and epoxy resins, are increasingly adopted in high-voltage transmission systems due to their superior electrical insulation, lightweight design, hydrophobicity, and environmental durability. Despite their advantages, these materials are susceptible to surface degradation, mechanical cracking, and flashover under prolonged exposure to environmental pollutants, thermal stress, and electrical aging. Accurate, real-time condition assessment of these composite insulators is critical for ensuring operational safety, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 253–261 Read article
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Analysis of Machine Learning in Metal Processing: A Novel Prospect
Abstract: Metal is processed by a wide range of procedures, from forming and casting to machining and riveting. Metal processing is a crucial part of modern manufacturing. The application of machine learning (ML) is driving a significant change in the sector, which has historically depended on empirical knowledge and trial-and-error techniques. Increased production, improved product quality, and resource optimization are expected outcomes of this action. This study aims to explore the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 40–51 Read article
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Monitoring and Safety of Aircraft using Wireless Technology
Abstract: Traditional aircraft sensor networks, burdened by wire complexity and high-power demands, struggle with scalability and real-time data acquisition. This paper proposes Bluetooth Low Energy advertising as a transformative solution, leveraging its lightweight, energy-efficient, and secure nature within tree network architecture. Sensors broadcast data packets picked up by strategically placed gateways, enabling efficient data dissemination through multi-hop relaying. The approach boasts scalability due to minimal hardware and power requirements, leading to …
Published in International Journal of Satellite Remote Sensing · Vol. 1, Issue 2, 2023 · pp. 14–21 Read article
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Prediction of Depth-Induced Stress Distribution and Maintenance Cost Implications for Submerged Structural Components
Abstract: This study investigates the influence of water depth on stress distribution and structural integrity of submerged mechanical components . Structural models fabricated from mild steel, stainless steel, carbon steel, and copper alloy were examined under hydrostatic loading corresponding to water depths between 30 cm and 150 cm. Results indicate that normal and shear stresses increased proportionally with depth due to intensified hydrostatic pressure. Mild steel exhibited the highest stress concentrations, …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 3, Issue 2, 2025 · pp. 29–35 Read article
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AI Powered Fault Detection in DC Motor using STM32
Abstract: This work presents the design and implementation of an embedded artificial intelligence system for real-time fault detection in a direct current (DC) motor using the STM32 Nucleo- F411RE microcontroller. The objective of the study is to develop a low-cost and efficient predictive maintenance solution capable of identifying abnormal motor behavior at an early stage. Vibration and temperature signals are acquired using an MPU6050 sensor and processed directly on the microcontroller …
Published in Journal of Control & Instrumentation · Vol. 17, Issue 1, 2026 · pp. 39–49 Read article
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Robotics and Automation in Mechanical Engineering: Transforming Modern Manufacturing Systems
Abstract: Robotics and automation have significantly transformed mechanical engineering, particularly in manufacturing, precision assembly, and intelligent systems integration. With the advancement of sensors, control systems, artificial intelligence, and mechatronics, robotic systems are now capable of performing complex tasks with high accuracy, repeatability, and efficiency. This article explores the role of robotics in modern mechanical applications, including industrial automation, collaborative robots, predictive maintenance, and smart manufacturing. It also discusses design considerations, challenges, …
Published in International Journal of Manufacturing and Production Engineering · Vol. 4, Issue 1, 2026 · pp. 27–33 Read article
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Selection of Maintenance Strategy Using Hybrid AHP-VIKOR Approach for a Smart Manufacturing Application in Industry 4.0
Abstract: In Industry 4.0, choosing the right maintenance strategy is important for improving machine performance, reducing downtime, and ensuring smooth operation in smart manufacturing systems. This study aims to find the most suitable maintenance strategy for a customized machine-making company by using a combination of AHP and VIKOR methods. In this study, four types of maintenance strategies are considered: breakdown maintenance, time-based maintenance, condition-based maintenance, and predictive maintenance. First, the AHP …
Published in Journal of Production Research & Management · Vol. 16, Issue 2, 2026 Read article
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Optimization of Structural Health Monitoring Using Artificial Neural Network and Comparison with Traditional Method: A Comprehensive Review
Abstract: Structural health monitoring (SHM) has a critical role in ensuring civil infrastructure safety, reliability, and durability through real-time, condition-based monitoring. Traditional SHM systems employ hundreds of sensors such as accelerometers, strain gauges, and displacement transducers for monitoring vast amounts of data for structural inspection, but do not effectively manage complicated nonlinear data. This research paper, “Optimization of Structural Health Monitoring Using Artificial Neural Network and Comparison with Traditional Methods,” investigates …
Published in Journal of Structural Engineering and Management · Vol. 13, Issue 1, 2026 · pp. 23–33 Read article
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Waste-Heat Recovery Systems for Sustainable Industrial Energy Management
Abstract: Industrial processes consume vast amounts of energy, often resulting in substantial heat losses to the environment. Waste-heat recovery (WHR) systems provide a viable solution to harness this otherwise lost thermal energy, improving overall energy efficiency, reducing operational costs, and contributing to sustainable industrial practices. This study investigates the design, implementation, and optimization of waste-heat recovery systems across various industrial sectors, including power generation, chemical processing, cement production, and steel manufacturing.The …
Published in Journal of Water Pollution & Purification Research · Vol. 13, Issue 1, 2026 · pp. 78–84 Read article
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Multimodal Data Fusion with Hybrid Machine Learning for Enhanced Prediction of Li-Ion Battery Remaining Useful Life and State of Charge
Abstract: Lithium-ion battery materials used in modern energy storage systems are required to exhibit high reliability, safety, and long lifecycle performance under varying operational and environmental conditions. Accurate prediction of Remaining Useful Life (RUL) and State of Charge (SoC) is therefore essential for understanding material degradation behavior, improving manufacturing quality, and enabling effective lifecycle management. However, nonlinear electrochemical aging, load variability, and thermal uncertainty significantly complicate accurate estimation of these parameters. …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Application of Convolutional Neural Networks in Design of Efficient Pipe Flow System
Abstract: Convolutional Neural Networks exhibit remarkable capabilities in flow pattern recognition, pressure drop prediction, leak detection, and system optimization through their ability to process complex spatial and temporal data patterns. The study examines CNN architectures specifically adapted for fluid dynamics applications, including data preprocessing techniques, feature extraction methods, and performance optimization strategies. Key applications include real-time flow monitoring, predictive maintenance, design parameter optimization, and anomaly detection in pipe networks. Comparative analysis …
Published in Recent Trends in Fluid Mechanics · Vol. 12, Issue 3, 2025 · pp. 1–9 Read article
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Data-Driven Life Prediction of Fiber-Reinforced Polymer Composites Using IoT Sensing and Machine Learning Algorithms
Abstract: The accurate prediction of fatigue life in fiber-reinforced polymer (FRP) composites remains a major challenge due to their nonlinear, multi-mechanism degradation behavior under variable loading conditions. This study presents a data-driven framework, H-LiProNet, which combines real-time IoT sensing with hybrid machine learning to estimate remaining useful life (RUL) in FRP composites. The proposed system integrates embedded Fiber Bragg Grating (FBG) and acoustic emission (AE) sensors to capture strain and damage …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 116–130 Read article
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Radiation-Resilient AI: Next-Generation Robotic Systems with Adaptive Machine Learning for Nuclear Facility Management
Abstract: The increasing complexity of nuclear facility operations, decommissioning activities, and emergency response scenarios necessitates the development of advanced autonomous systems capable of functioning in highly radioactive environments. This paper presents a comprehensive review of radiation-resilient artificial intelligence systems integrated with next-generation robotic platforms, specifically designed for nuclear facility management applications. We examine the convergence of adaptive machine learning algorithms, radiation-hardened hardware architectures, and intelligent robotic systems that can operate autonomously …
Published in Journal of Nuclear Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 12–21 Read article
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Radiation-Resilient AI: Next-Generation Robotic Systems with Adaptive Machine Learning for Nuclear Facility Management
Abstract: The increasing complexity of nuclear facility operations, decommissioning activities, and emergency response scenarios necessitate the development of advanced autonomous systems capable of functioning in highly radioactive environments. This paper presents a comprehensive review of radiation-resilient artificial intelligence systems integrated with next-generation robotic platforms, specifically designed for nuclear facility management applications. We examine the convergence of adaptive machine learning algorithms, radiation-hardened hardware architectures, and intelligent robotic systems that can operate autonomously …
Published in Journal of Thermal Engineering and Applications · Vol. 15, Issue 2, 2025 · pp. 12–21 Read article