Journal of Production Research & Management Original Research
Selection of Maintenance Strategy Using Hybrid AHP-VIKOR Approach for a Smart Manufacturing Application in Industry 4.0
Abstract
In Industry 4.0, choosing the right maintenance strategy is important for improving machine performance, reducing downtime, and ensuring smooth operation in smart manufacturing systems. This study aims to find the most suitable maintenance strategy for a customized machine-making company by using a combination of AHP and VIKOR methods. In this study, four types of maintenance strategies are considered: breakdown maintenance, time-based maintenance, condition-based maintenance, and predictive maintenance. First, the AHP method is used to decide the importance of different factors such as cost, reliability, system availability, and efficiency. Then, the VIKOR method is used to compare these strategies and rank them based on their performance. The results show that condition-based maintenance is the best option among all the strategies, as it gives a good balance between cost, performance, and reliability. This shows that modern maintenance methods are more effective for smart manufacturing systems. This study provides a clear and simple approach that can help managers and decision-makers choose the right maintenance strategy in Industry 4.0 environments.
Keywords
References (43)
- Reddy, S. Srinivasa, T. Akhila, K. Siva Ganesh, S. Vamsi Krishna, M. Pavan Kali, and K. Sasidhar. "Maintenance
- Enhancement of Smart Manufacturing Units In Industry 4.0." In 2023 International Conference on Inventive
- Computation Technologies (ICICT), 1488-1492, IEEE, 2023.
- Zenisek, Jan, Norbert Wild, and Josef Wolfartsberger. "Investigating the potential of smart manufacturing
- technologies." Procedia computer science 180, 507-516, (2021).
- Runji, Joel Murithi, Yun-Ju Lee, and Chih-Hsing Chu. "Systematic literature review on augmented reality-based
- maintenance applications in manufacturing centered on operator needs." International Journal of Precision
- Engineering and Manufacturing-Green Technology 10, no. 2 567-585, (2023).
- Chandrahas, Santosh Kumar Mishra, and Deepak Mahapatra. "Maintenance strategy and decision making–AHP
- method." Int. J. Adv. Engg. Res. Studies/IV/II/Jan.-March 256-258, (2015).
- Linkov, I., Wenning, R. J., & Kiker, G. A. Managing critical infrastructure risks. Springer Science & Business
- Media, 445-469, Springer(2007).
- Liao, Yongxin, Fernando Deschamps, Eduardo de Freitas Rocha Loures, and Luiz Felipe Pierin Ramos. "Past,
- present and future of Industry 4.0-a systematic literature review and research agenda proposal." International
- Journal of Production Research 55, no. 12, 3609-3629,(2017).
- Kamble, Sachin S., Angappa Gunasekaran, and Shradha A. Gawankar. "Sustainable Industry 4.0 Framework A
- Systematic Literature review identifying the current trends and future perspectives." Process safety and
- environmental protection, 117, 408-425,(2018).
- Piccarozzi, Michela, Barbara Aquilani, and Corrado Gatti. "Industry 4.0 in management studies A systematic
- literature review." Sustainability 10, no. 10, 3821(2018).
- Mittal, Sameer, Muztoba Ahmad Khan, David Romero, and Thorsten Wuest. "Smart manufacturing
- Characteristics, technologies, and enabling factors." Proceedings of the Institution of Mechanical Engineers, Part
- B Journal of Engineering Manufacture 233, no. 5, 1342-1361(2019).
- Kusiak, A. Smart manufacturing. International Journal of Production Research, 56(1–2),508–517, (2017).
- Khan, Ibrahim Haleem, and Mohd Javaid. "Role of Internet of Things (IoT) in the adoption of Industry
- 0." Journal of Industrial Integration and Management 7, no. 04, 515-533(2022).
- Shao, Xue-Feng, Wei Liu, Yi Li, Hassan Rauf Chaudhry, and Xiao-Guang Yue. "Multistage implementation
- framework for smart supply chain management under industry 4.0." Technological Forecasting and Social
- Change 162, 120-354(2021).
- Kang, Hyoung Seok, Ju Yeon Lee, SangSu Choi, Hyun Kim, Jun Hee Park, Ji Yeon Son, Bo Hyun Kim, and Sang
- Do Noh. "Smart manufacturing Past research, present findings, and future directions." International journal of
- precision engineering and manufacturing-green technology 3, 111-128(2016).
- Bertolini, Massimo, and Maurizio Bevilacqua. "A combined goal programming—AHP approach to maintenance
- selection problem." Reliability Engineering & System Safety 91, no. 7, 839-848(2006).
- Bevilacqua, Maurizio, and Marcello Braglia. "The analytic hierarchy process applied to maintenance strategy
- selection." Reliability Engineering & System Safety 70, no. 1 71-83(2000).
- Saaty, Thomas L. "Highlights and critical points in the theory and application of the analytic hierarchy
- process." European Journal of Operational Research 74, no. 3, 426-447(1994).
- Saaty, T.L. The Analytic Hierarchy Process. McGraw Hill, New York, 1980.
- Opricovic, Serafim. "Multicriteria optimization of civil engineering systems." Faculty of Civil Engineering,
- Belgrade 2, no. 1 5-21(1998).
- Opricovic, Serafim, and Gwo-Hshiung Tzeng. "Compromise solution by MCDM methods A comparative
- analysis of VIKOR and TOPSIS." European Journal of Operational Research 156, no. 2 445-455(2004).