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109 articles for “Additive manufacturing optimization”
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Explainable Machine Learning for Process Parameter Optimization in Gradient 3D-Printed Polymer Composites
Abstract: The explainable machine learning-based structure may be employed to achieve a favorable process parameter of the graduate 3D-printed polymer composite structures to improve the mechanical and thermal properties without compromising the transparency of the decisions made during the fabrication process. Gradient composite specimens were made by systematically varied process parameters like nozzle temperature, raster orientation, deposition speed, gradient transition rate and fused filament fabrication. A predictive model of tensile strength …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 847–866 Read article
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Topology Optimization of Press Tools for Additive Manufacturing: Reducing Manufacturing Time
Abstract: This research paper presents a topology optimization study of a press tool consisting of a punch and a die, with the aim of optimizing the press tool topology to reduce material usage, and manufacturing time while maintaining necessary strength. The tools will be manufactured using additive manufacturing technology with Polylactic Acid (PLA) material. The Additive Manufacturing method can be used to make prototypes of press tools in the development stages. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 40–56 Read article
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Design for Additive Manufacturing (DFAM) Leveraging 3D Printing to Optimize Machine Components
Abstract: Design for Additive Manufacturing (DFAM) is a new methodology that focuses on maximizing the special potential of 3D printing technologies to optimize machine components. Contrasting to traditional manufacturing processes, additive manufacturing (AM) makes it feasible to create complicated shapes that would be impossible or difficult to do using standard methods like casting or machining. This study explores the principles of DFAM, including the advantages it offers in terms of design …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 9–14 Read article
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Predictive Modeling and Optimization of Tensile and Flexural Strength in FDM 3D Printing Using Decision Trees and Bayesian Optimization.
Abstract: This research investigates predictive modelling and optimization technique for the tensile and flexural strength of PlA (Poly Lactic Acid) in Fused Deposition Modelling (FDM) 3D printing. Employing Decision Trees and Bayesian Optimization enhances comprehension and control of 3D printing process. Precise model predicts PLA material properties based on input parameters. Methodology involves rigorous data preprocessing, encompassing, cleaning, transformation, and normalization. Hyperparameter optimization via grid search systematically explores configurations, optimizing model …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 203–214 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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Improving Polymer Composite Properties Through Reinforcement Learning Guided Prototyping A Novel Approach for Material Engineering
Abstract: Innovative approaches integrating reinforcement learning (RL) and machine learning (ML) into the fields of polymer composite prototyping and soft actuator manufacturing for applications. This new an algorithm utilizing RL optimizes polymer composite fabrication parameters to enhance material properties efficiently. By iteratively adjusting parameters based on predefined objectives, the RL agent guides the prototyping process, promising to revolutionize polymer composite engineering. A finest control method for locked loop control of Shape …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 208–218 Read article
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Microstructural Design and Functional Properties of Polycrystalline Materials
Abstract: Polycrystalline materials, composed of an aggregate of crystallites or grains, are foundational to modern engineering applications due to their versatile functional properties. The microstructural design—encompassing grain size, shape, orientation, phase distribution, and grain boundary characteristics—plays a pivotal role in determining mechanical, thermal, electrical, and magnetic behavior. This abstract explores the intricate relationship between microstructure and functionality, emphasizing how tailored processing techniques such as thermomechanical treatments, sintering, and additive manufacturing can …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 2, 2025 · pp. 16–20 Read article
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A Systematic Review of Advanced Composite Materials for High-Performance Spur Gear Applications
Abstract: This is a review which provides specific and detailed information regarding the fiber-reinforced polymer (FRP) composite to replace traditional steel in high-performance spur gears with emphasis on mechanical performance, computational modeling, and experimental validation. Methods: The current literature was thoroughly investigated that includes material properties, material simulation (e.g., finite element analysis, FEA), and experimental gear testing procedures (e.g., DIN 51354, ASTM G99). Certain case studies in the aerospace and automotive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 209–220 Read article
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A Constraint-Driven Generative Design Methodology for Modular Actuated Robotic Components in Decentralized Manufacturing
Abstract: This work formalizes a constraint-driven generative design framework for actuator-integrated robotic components intended for decentralized additive manufacturing. Conventional topology optimization typically prioritizes structural efficiency while treating actuator integration, modular interfaces, and fabrication constraints as secondary considerations. In contrast, the proposed methodology encodes these requirements as first-order geometric and mechanical constraints prior to automated material redistribution. The framework defines preserved actuator geometry, bounded design envelopes, representative loading abstractions, and manufacturability-aware domains …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 Read article
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Parametric Investigations of Melt Flow Index for Nylon6-Mica Composite Based Hybrid FDM Filament
Abstract: The development of new hybrid filaments with improved mechanical and thermal properties has been driven by the increasing need for high-performance materials in additive manufacturing. This study explores the parametric investigations of the Melt Flow Index (MFI) for Nylon6-Mica composite-based hybrid Fused Deposition Modeling (FDM) filament. The investigation uses the Taguchi technique to examine how different extrusion temperatures, loads and the percentage of Mica filler affect the MFI, a critical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 165–173 Read article
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Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
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Multi-Objective Optimization of Polymer-Based Functionally Graded Composites for Lightweight Structures
Abstract: Functionally graded composites (FGCs) improve lightweight structural performance by allowing material properties to change smoothly across a component. Polymer-based FGCs (P-FGCs), in particular, are gaining prominence in aerospace, automotive, and biomedical industries due to their excellent strength-to-weight ratio, tunability, and ease of processing. However, optimizing these materials for lightweight structural applications requires addressing conflicting design objectives, such as maximizing stiffness while minimizing weight or enhancing thermal resistance while maintaining manufacturability. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 961–973 Read article
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New trends in Radio Frequency design and making things smaller
Abstract: Recent improvements in wireless communication, the Internet of Things (IoT), and 5G/6G networks have made people want small, powerful radio frequency (RF) equipment. With an emphasis on how developments in materials engineering, circuit architecture, and packaging technologies are redefining RF system integration, this article offers a thorough evaluation of current developments in RF downsizing. System-on-Chip (SoC), System-in-Package (SiP), and Antenna-in-Package (AiP) ideas, which allow tightly integrated RF front-ends with enhanced …
Published in International Journal of Radio Frequency Innovations · Vol. 3, Issue 2, 2025 · pp. 28–34 Read article
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Navigating Polymer Processing: Advances, Challenges, and Future Horizons
Abstract: Polymer processing and composite manufacturing stand as crucial pillars in modern industry, facilitating the creation of materials tailored to specific requirements. This abstract delves into the multifaceted realm of techniques and methodologies governing these processes, essential for ensuring the delivery of materials endowed with desired properties and functionalities. A meticulous examination of extant literature forms the foundation, shedding light on the evolving landscape, challenges encountered, and promising avenues ahead. Traditional …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 179–192 Read article
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Investigation on Tensile Properties of Redwood PLA Using FDM Process
Abstract: Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 668–673 Read article
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Optimization of Tensile and Flexural Properties of PETG Filament in FDM 3D Printing Using Response Surface Methodology
Abstract: Now a days manufacturing trend has been changed from subtractive to additive. In additive manufacturing (3D Printing), layer by layer deposition occurs and final product can be obtained. The main advantages of additive manufacturing is to obtain customized product, complex geometry product. This research investigates the optimization of tensile and flexural Strength of PETG filament in Fused Deposition Modeling (FDM) 3-d printing by using of Response Surface Methodology (RSM). Specimens …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 39–58 Read article
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Biquid Filter Based Equalization Through Plastic Optical Fiber
Abstract: Plastic Optical Fiber (POF) is increasingly recognized for its advantages in high-speed data transmission, particularly over short distances. Unlike traditional glass optical fiber, POF uses a polymethyl methacrylate (PMMA) core with a fluorinated polymer cladding, resulting in a larger core diameter that simplifies alignment and splicing. Recent advancements include the development of graded-index POF (GI-POF), where the core's refractive index gradually decreases from the center outward, minimizing modal dispersion and …
Published in Journal of Microelectronics and Solid State Devices · Vol. 11, Issue 2, 2024 Read article