STM Journals Peer-reviewed research from Consortium e-Learning Network

Journal of Polymer & Composites Original Research Special issue Open Access

Investigation on Tensile Properties of Redwood PLA Using FDM Process

  1. Pradeep V P Department of Mechanical Engineering, Dr. N.G.P. Institute of Technology
  2. Karthikeyan R Department of Mechanical Engineering, Dr. N.G.P. Institute of Technology
  3. Rajkumar S Department of Mechanical Engineering, Dr. N.G.P. Institute of Technology
  4. Karthikeyan A G Department of Mechanical Engineering, Reva University, Bengaluru
  5. Vinothkumar M Department of Aeronautical Engineering, Vel Tech Rangarajan Dr. Sagunthala R&D Institute of Science and Technology

Abstract

Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through Fused Deposition Modeling (FDM), emphasizing the impact of process variables. The parameters examined include printing speed (40, 50, and 60 mm/s), raster angle (0°, 45°, and 90°), layer thickness (0.1, 0.2, and 0.3 mm) and infill density (60%, 80%, and 100%). Through adherence to ASTM D368 standards, a total of 27 samples are produced and analyzed. The findings obtained from tests were analyzed and compared. Through systematic experimentation, it was found that specimens with printing speed of 60 mm/s, raster angle at 45°, a layer thickness of 0.1 mm, and an infill density of 80% exhibited the highest tensile strength [UTS-31.127 MPa]. Results reveal optimal printing conditions for achieving high tensile strength, providing valuable insights into the manufacturing of REDWOOD PLA via FDM. This research contributes to the advancement of sustainable additive manufacturing materials and informs future endeavors aimed at optimizing process parameters for enhanced mechanical performance.

Keywords

References (14)

  1. Askari M, Hutchins DA, Thomas PJ, Astolfi L, Watson RL, Abdi M, et al. Additive manufacturing of metamaterials: A review. Additive Manufacturing. 2020;36:101562. doi:10.1016/j.addma.2020.101562
  2. Zindani D, Kumar K. An insight into additive manufacturing of fiber reinforced polymer composite. International Journal of Lightweight Materials and Manufacture. 2019;2(4):267-278. doi:10.1016/j.ijlmm.2019.08.004
  3. Rajaguru K, Karthikeyan T, Vijayan V. Additive manufacturing – State of art. Materials Today: Proceedings. 2020;21:628-633. doi:10.1016/j.matpr.2019.06.728
  4. Birosz MT, Ledenyák D, Andó M. Effect of FDM infill patterns on mechanical properties. Polymer Testing. 2022;113:107654. doi:10.1016/j.polymertesting.2022.107654
  5. Chong WJ, Shen S, Li Y, Trinchi A, Pejak Simunec D, Kyratzis IL, et al. Biodegradable PLA-ZnO nanocomposite biomaterials with antibacterial properties, tissue engineering viability, and enhanced biocompatibility. Smart Materials in Manufacturing. 2023;1:100004. doi:10.1016/j.smmf.2022.100004
  6. Ahmad MN, Yahya A. Effects of 3D Printing Parameters on Mechanical Properties of ABS Samples. Designs. 2023;7(6):136. doi:10.3390/designs7060136
  7. Caputo M, Rashwan O, Waryoba D, McDade K. Surface texture and thermo-mechanical properties of material extruded and ironed polylactic acid. Additive Manufacturing. 2022;59:103084. doi:10.1016/j.addma.2022.103084
  8. Karthikeyan R, Pradeep VP, Rajkumar S, Gobinath K. Effect of Combined Internal Structure on Mechanical Properties of FDM 3D Printed Parts. Materials Science Forum. 2024;1120:61-67. doi:10.4028/p-wgqyy2
  9. Mani M, Mohanraj M, Karthikeyan AG, Kalaiselvan K. Investigations of performance characteristics on direct metal laser sintered MONEL K-500 superalloy. Materials Science and Technology. 2023;39(18):3111-3122. doi:10.1080/02670836.2023.2240100
  10. Rodríguez-Panes A, Claver J, Camacho AM. The Influence of Manufacturing Parameters on the Mechanical Behaviour of PLA and ABS Pieces Manufactured by FDM: A Comparative Analysis. Materials. 2018;11(8):1333. doi:10.3390/ma11081333
  11. Alafaghani AA, Qattawi A. Investigating the effect of fused deposition modeling processing parameters using Taguchi design of experiment method. Journal of Manufacturing Processes. 2018;36:164-174. doi:10.1016/j.jmapro.2018.09.025
  12. Hasanov S, Gupta A, Nasirov A, Fidan I. Mechanical characterization of functionally graded materials produced by the fused filament fabrication process. Journal of Manufacturing Processes. 2020;58:923-935. doi:10.1016/j.jmapro.2020.09.011
  13. Hasanov S, Gupta A, Nasirov A, Fidan I. Mechanical characterization of functionally graded materials produced by the fused filament fabrication process. Journal of Manufacturing Processes. 2020;58:923-935. doi:10.1016/j.jmapro.2020.09.011
  14. Mani M, Karthikeyan AG, Kalaiselvan K, Muthusamy P, Muruganandhan P. Optimization of FDM 3-D printer process parameters for surface roughness and mechanical properties using PLA material. Materials Today: Proceedings. 2022;66:1926-1931. doi:10.1016/j.matpr.2022.05.422
Support