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221 articles for “machined surface”
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Study of Contact Temperature During Polishing of Zinc Plate with Ultrasonic Vibration Using Single Pole Magnetic Abrasive Finishing
Abstract: The present work scrutinizes the impact of ultrasonic vibration on the contact temperature during polishing zinc plates with Single Pole Magnetic Abrasive Finishing (SPMAF). The efficacy and eminence of FMAB finishing are pointedly influenced by heat generation at the interaction point, as raised up temperatures can lead to the deprivation of abrasive elements or the bonding material inside the brush, which leads to the fading its overall effectiveness. The magnetic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1239–1247 Read article
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Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 · pp. 13–19 Read article
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Comparative Study of Dry, Wet and MQL Lubricating Method on Aluminium 7075 Using Vertical Milling Machine
Abstract: In present time the technology of CNC vertical milling machine has been improved significantly to meet the advance requirements in various manufacturing fields, in which the major contribution is of biomedical field, automobile field and aerospace industries, so while machining to get better surface finish generally lubrication method is used, which also helps to maintain the temperature near interface of tool and workpiece. If the traditional cooling method is used …
Published in Journal of Mechatronics and Automation · Vol. 8, Issue 1, 2021 · pp. 12–19 Read article
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Machinability Studies of Chrome Steel in Turning Operation: An Experimental Investigation
Abstract: Studies on Machinability aspects are important from the standpoint of optimizing the parameters setting during the machining operations. This paper adds value to the knowledge base of machinability aspects. A report on the experimental investigation conducted, to study the effects of machining parameters on Surface Finish and Material Removal Rate (MRR) during the turning operation is presented. The current experimentation was carried out using two grades of chrome steel namely …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 10–18 Read article
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Interfacial and Tribo-Mechanical Performance of a TiO₂–Castor Oil Polymeric Nanofluid During Sustainable Machining of AISI 316L Stainless Steel Under MQL Conditions
Abstract: This research examines the tribo-mechanical performance and interfacial film characteristics of a TiO₂-reinforced castor-oil polymeric nanofluid during the turning of AISI 316L stainless steel under minimum-quantity lubrication (MQL). A Taguchi L9 orthogonal array was utilized to assess the synergistic effects of cutting speed, depth of cut, and coolant composition on surface integrity, while machining experiments were performed under dry, conventional, and TiO₂-nanofluid lubrication techniques. ANOVA and multiple-regression modeling were used …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 901–914 Read article
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Parametric optimization of end milling operation on EN24 – A Mapping Review
Abstract: The milling of EN24 hardened steels has been applied in many cases in production. The purpose of this review is to study the effect of influence of milling operation parameters such as cutting speed, feed and depth of cut on the material removal rate and surface roughness in milling of EN24 steel. The effect of milling operation parameters are evaluated for minimum surface roughness and maximizing material removal rate. Maximum …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 42–48 Read article
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Surface Roughness in Traverse Cut Cylindrical Grinding of Phosphor Bronze
Abstract: In the present work, traverse cut cylindrical grinding process has been analyzed and optimized to obtain desired surface roughness while machining of phosphor bronze material. Experiments have been planned as per Taguchi’s L16 orthogonal array. Four levels of the input parameters have been used. The parameters are: longitudinal feed, work-speed and in-feed. The results have been studied, plotted and discussed. The effect of process parameters on responses have been analyzed …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 1, 2019 · pp. 20–24 Read article
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Thermal Interaction Analysis Between Flexible Magnetic Abrasive Brush and Aluminium Alloy During Single-Pole MAF
Abstract: Magnetic Abrasive Finishing (MAF) is a precision surface‐finishing approach that employs magnetic abrasive particles (MAPs) within a managed magnetic field to eliminate micro-level material and enhance surface condition. In the finishing process, the friction created between the workpiece and the flexible magnetic abrasive brush (FMAB) leads to heat accumulation, which may badly affect the surface integrity. This study focuses on investigating the temperature distribution at the FMAB–workpiece interface to decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1906–1918 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Multi Objective Optimization in Micromilling of 304L steel by Taguchi-Grey-Fuzzy Method: Literature Review
Abstract: Micromechanical milling of 304L Stainless steel which is commonly used in the welded in severe corrosion environment and it terminates the need for annealing. The goal of this study is to investigate the influence of process input parameter such as cutting speed, depth of cut, feed per tooth, radial immersion percentage and plunging method on process output during circular pocketing operations. Tool wear, machining forces and surface roughness measurement are …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 2, 2020 · pp. 25–30 Read article
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Investigating the Influence of Process Parameters on Photochemical Machining of Phosphor Bronze Alloy Microchannels
Abstract: Microchannels are widely employed in microfluidic devices, biomedical systems, and compact heat exchangers, where their functional efficiency depends strongly on surface finish, dimensional control, and edge quality. Traditional machining techniques often face limitations in producing such features with the required precision, prompting the use of advanced micromachining methods. In the present work, photochemical machining (PCM) has been applied to fabricate serpentine-shaped microchannels in phosphor bronze. The study systematically investigates the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 837–846 Read article
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Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
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Performance Analysis of Abrasive Water Jet Machining Process for AISI 304 Stainless Steel
Abstract: Abrasive waterjet machining (AWJM) is a non-conventional machining process capable to machine wide range of difficult-to-cut materials such as ceramics, alloys, composite materials, etc. This paper investigates the effect of various process parameters on kerf taper, surface roughness and power consumption which are important performance measures in abrasive waterjet machining. The variable process parameters considered here include water pressure, traverse speed, stand-off distance and abrasive flow rate. Experiments were conducted …
Published in Journal of Experimental & Applied Mechanics · Vol. 8, Issue 2, 2017 · pp. 53–55 Read article
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Complex-hole Polishing Combining Abrasive Gels and Abrasive Flow Machining
Abstract: Abrasive flow machining (AFM) makes it simple to polish the intricate holes and the curved surfaces of difficult-to-machine geometries because abrasive media may bend flexibly in this process. Although abrasive media predominate in the polishing behavior of the AFM process, the mechanism of the abrasive media is difficult to grasp due to the highly viscous gels; as a result, many finishing tasks require a lot of time to design the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 10, Issue 1, 2023 · pp. 6–9 Read article
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Investigation of Physical Characteristics and Machining Parameters of Improved Al-SiC MMC Using Dry EDM Process for Aerospace Industries
Abstract: Aluminium-based composite is widely used in aerospace and automobile industries because it is lighter in weight; but the trouble is that it is easily worn-out and life of the components is decreased. To overcome these problems, aluminium silicon carbide composite material has been developed with good wear-resistance, hardness and lighter weight. Silicon carbide has good mechanical properties like wear resistance, hardness, toughness and high melting point. Silicon carbide weight fractions …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 15–32 Read article
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Tribological Behaviour of En 31 Bearing Steel Against Altin, Alcrn and Crn Coated High Speed Steel
Abstract: Mechanical parts like bearing in modern machining systems are often subjected to wear and friction causing high heat generation at the interacting zones leading to reduced lifecycle and increased energy consumption of machinery. In this investigation friction and wear characteristics of bearing material EN31 steel against the CrN, AlCrN and AlTiN deposited on high speed steel as counter material is presented. Tribological tests are conducted on a pin on disc …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 97–108 Read article
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Optimization of Performance Characteristics of Rail Wheel Profiling using Taguchi with ANOVA
Abstract: Optimization is the process or technique to approach the best output goal, which is necessary, that the production of the industries at the best quality in minimum total input cost and maximize the profit. So there are many optimization methods, one of them is Taguchi method. The outline of the paper, the optimization approach based on Taguchi method, which is to optimize the cutting parameter in under grounded CNC Turning …
Published in Trends in Transport Engineering and Applications · Vol. 2, Issue 1, 2015 · pp. 25–38 Read article
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Optimization of Machining Process Parameters in Hard Turning of AISI D3 Tool Steel
Abstract: Machining operation is still irrefutably vital process in manufacturing, that involves complex relation of input parameters (like cutting speed, feed rate, depth of cut, nature of cooling, etc.) to output parameters (like surface finish, tool life, tool wear, machining time, machining cost, etc.). Numerous efforts were noticed in literature, to relate these parameters with each other so as to implement cost effective machining with least efforts. This paper presents one …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 23–30 Read article