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12 articles for “thermal spray”
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Thermal Spray Coating an alternative coating solution in place of The Traditional Hot Dipped Galvanizing Process in Present Industrial Scenario
Abstract: In present scenario the Thermal Spray Coating is prestigious alternative solution to replace traditional Hot Dipped Galvanizing Coating as an alternative solution for new and existing structures in industries and offering a range of benefits for long durability and maintenance free solution for more than 25 years in service. There is no weld life for site application in case of Hot Dip Galvanized Structure and may customers have issue with …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 11, Issue 3, 2024 · pp. 08–15 Read article
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Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
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An Overview of Surface Coating Methodologies and Their Use in Technical Materials
Abstract: To safeguard the product or structure against chemical harm, a variety of procedures and materials can be applied in coating applications today. Nowadays, coatings are used extensively in manufacturing all over the world to increase efficiency and reduce expenses two factors that are essential to preserving the sector's profitability. Coated materials have greater strength compared to uncoated materials. A variety of materials, including bio glass, polymers, ceramics, strong and hard …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 19–35 Read article
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Parametric optimization of residual stress of TiO2 composite coating
Abstract: The primary objective was to develop a composite coating by utilizing the HVOF thermal spray technique and including TiO2. The substrate was covered with a high-quality composite layer utilizing the HVOF coating process. The TiO2-based powder and carbon powder were initially combined in the mixer for deposition. The composite powders were applied via an HVOF torch, namely the PT F4 model. The firearm frequently produces a high-speed flow of extremely …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 295–301 Read article
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A Critical Analysis of Cold Spray Coatings and its Tribological Performances
Abstract: Coatings are utilized for temperature barrier, protection against corrosion and wear etc. Cold spray is a solid-state processing method that is unique among thermal deposition procedures since it deposits particles at temperatures below their melting point. This technology does not involve particle melting, hence retaining the original properties of the materials. Increased coating strength is achieved by retaining of feedstock powder microstructures and characteristics, which prevents oxide formation and other …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 220–226 Read article
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Aluminum based types of hydrophobic coatings for Engineering Materials: A Review
Abstract: Today's coating applications allow for the employment of a wide range of techniques and substances to safeguard products and structures from chemical and chemical harm. Coatings are now widely utilized in manufacturing across the globe to boost productivity and cut costs, both of which are crucial for maintaining the industry's profitability. Materials with coatings are stronger than those without coatings. Strong and hard metals, ceramics, bioglass, polymers, and plastic materials …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 113–133 Read article
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Experimental Investigation on Heat Transfer Characteristics of Thermal Barrier Coating on Aero Engine Components
Abstract: The gas turbine blades play a crucial role in harnessing energy from the high-temperature and highpressure gas generated by the combustor. To withstand this challenging environment, turbine blades often employ super-alloys and incorporate new manufacturing technologies such as Direct Solidification (DS) and Single Crystal (SC). Additionally, the development of advanced ceramic Thermal Barrier Coating (TBC) is imperative to achieve higher operating temperatures (>1200°C). Therefore, the primary focus of this study …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 50–58 Read article
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Development and Performance Evaluation of GO–ZnO/PU Hybrid Nanocomposite Coatings for Improved Optical Transmission, Cooling, and Self-Cleaning in PV Systems
Abstract: The performance of solar photovoltaic (PV) modules with time is affected by thermal heating, dust buildup, and exposure to ultraviolet (UV) light; as a result, the power loss increases rapidly during the use condition. In this study, a polyurethane (PU) nanocomposite, fabricated with graphene oxide and zinc oxide (GO–ZnO), is invented and examined. Improvements in heat management, light transmission, and dirt resistance are planned for PV glass surfaces. The nanocomposite …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 243–249 Read article
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Development and Thermal-Soiling Performance Evaluation of Boron-Nitride Reinforced Polymer Nanocomposite Coatings for Solar Photovoltaic Applications
Abstract: Surface heating, dust buildup, and weakening triggered by ultraviolet (UV) light all have a vast effect on the long-term performance of solar photovoltaic (PV) modules. These issues all lower power conversion efficiency in real-world open-air circumstances. A nanocomposite coating built on fluoropolymer (FEP) that is reinforced with hexagonal boron nitride (h-BN) nanoparticles is invented by this study to enhance thermal dissipation, optical transmission, and resistance to dirt at the same …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 218–223 Read article
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Hydrolysis-Driven Optimization of Hydroxypropyl Maize Starch for Improved Micro-Pellet Binding and Quick Solubility of Spirulina-Based Micro-Pellets
Abstract: Acid hydrolysis is a well-established approach for modifying the physicochemical properties of polysaccharides & macromolecules including hydroxypropyl Maize starch (HPMS). In this study, the effect of varying concentrations of hydrochloric acid on the partial hydrolytic degradation of HPMS (Lycoat RS-780) was investigated at 85°C for 4 h, yielding polymers of different molecular weights. The Acid-mediated degradation effects on polymer characteristics were systematically assessed using capillary viscometry and gel permeation chromatography …
Published in Research and Reviews: A Journal of Pharmaceutical Science · Vol. 17, Issue 3, 2026 Read article
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Injection Pressure Optimization for Non-edible Biodiesel Blends in CRDI Engines: A Comparative Study
Abstract: The growing demand for clean and sustainable energy has increased interest in biodiesel produced from non-edible oil sources. These fuels are renewable, biodegradable, and do not compete with food resources. However, the effective use of biodiesel blends in modern diesel engines requires proper control of fuel injection parameters, particularly injection pressure. In common rail direct injection (CRDI) engines, injection pressure strongly influences spray formation, air–fuel mixing, combustion behaviour, and exhaust …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 24–34 Read article
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Experimental Analysis of Residual Stress, Micro-Hardness and Corrosion Behavior of HVOF Sprayed Composite Coating
Abstract: The utilisation of non-traditional composite coating materials, enhanced lubrication, and surface geometry optimisation have all contributed to the tribological performance. Piston rings are among the most crucial engine parts since friction causes between 40 and 45 percent of all energy loss. Fuel efficiency, power loss, and exhaust pollutants are all strongly impacted by the piston assembly's tribological performance. The present study's primary goal was to develop composite coating by using …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 77–82 Read article