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36 articles for “metal removal rate”
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Optimizing Machining Parameters for Surface Roughness and Metal Removal Rate While Turning of Aluminium Based Metal matrix Composite
Abstract: Nowadays demand of lightweight materials is increasing tremendously and aluminum based metal matrix composite (MMC) plays important role to fulfill such demands due to characteristics like lightweight and high strength. This work is intended to investigate the effect of the variables like speed, feed and depth of cut, on surface roughness and MRR. This work is carried out on Aluminum based MMC with 10% of boron carbide (B4C). Taguchi’s L27 …
Published in Journal of Mechatronics and Automation · Vol. 6, Issue 3, 2019 · pp. 42–48 Read article
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Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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Optimization of Surface Roughness and Material Removal Rate for Dry Turning Operation in CNC Lathe UsingTaguchi Method
Abstract: In this work the cutting of AISI 1045 material will be carried out using CNC lathe followed by Taguchi methodology. Taguchi method is usedto formulate the experimental layout. A Taguchi L9 design of experiment (DOE) will be applied and the analysis ofvariance (ANOVA) will carried out to determine the effect of process parameters on process performance. To analysethe effect of each parameter on the machining characteristics and to predict the …
Published in Trends in Machine design · Vol. 5, Issue 1, 2018 · pp. 46–53 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Investigation on Torque and Thrust Forces in Radial Drilling of Copper Alloys
Abstract: As a part of research over improvement of machining process; cutting forces, metal removal rate (MRR) and surface finish on mechanical elements has become quite significant in the operational and aesthetical point of view. To enhance accuracy and precision by adopting energy saving techniques, manufacturing firms are adopting automated systems in order to achieve manufacturing excellence. In the present work, the effect of various process parameters like spindle speed, feed, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 6–19 Read article
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A Review on Zinc Oxide Nanoparticles Based on Photocatalytic Activity
Abstract: The Zinc Oxide (ZnO) is a photocatalyst which is available for photoreaction system by using the metal oxide (MO) degradation present ultraviolet irradiation at high temperature. The removal rate of metal oxide (MO) was observed in zinc oxide has been reached up to 99.73, 99.29 and 99.70%. The composite ratio was increased from 2:1 to 4:1 after 30 minutes and continuously this ratio was also increased up to 5:1. Hence …
Published in Research and Reviews : Journal of Computational Biology · Vol. 8, Issue 1, 2019 · pp. 13–25 Read article
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Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
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Heavy Metal Removal from Textile Industrial Effluent using Banana Exocarp Derived Cellulose Acetate Graphene Nanocomposite Membranes
Abstract: The disposal of textile effluent is responsible for serious human health concerns and above all environmental concerns to all kind of species. This indicates that there is immediate and urgent need of emerging, efficient with sustainable recycling technologies. In this paper, banana exocarp as agriculture-based waste, in terms of substrate was utilised as major raw material. The extracted cellulose from the substrate with homogeneous acetylation process, transformed into cellulose acetate …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 51–62 Read article
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Optimization of WEDM Process Parameters Using a Hybrid Multi-Criteria Decision Making Approach
Abstract: The effectiveness of the manufactured parts is typically measured by more than one performance characteristics. Hence the manufacturing engineers frequently experience the difficulty in optimizing the multiple responses at a time. The present work is to explore the effect of wire electrical discharge machining (WEDM) process parameters in machining of Aluminum metal matrix composite (AMMC). The multiple performance characteristics of material removal rate (MRR) and surface roughness (Ra) are optimized …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 24–30 Read article
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Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Microalgae Based Wastewater Treatment: A Sustainable Approach
Abstract: The global water crisis and strict environmental policies demand advanced wastewater treatment techniques that combine pollution control with resource recovery. Microalgae-based wastewater treatment has emerged as a sustainable biotechnological solution that aligns with circular economy principles by simultaneously eliminating contaminants and producing valuable biomass that can be converted into useful products. This review paper provides an in- depth assessment of the application of microalgae in treating municipal, industrial, and agricultural …
Published in International Journal of Sustainability · Vol. 3, Issue 2, 2026 · pp. 1–15 Read article
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Electrical Discharge Machining for Precision Metal Working Industries
Abstract: EDM is called as Electrical Discharge Machining. Otherwise called as Spark Erosion Machining, Electro-Erosion Machining, Spark Machining, and Electro Discharge Machining. It is an unconventional machining process to machine hard metals and alloys. EDM has been a significant machining technique. The electrode, work piece materials, dielectric, and the range of pulse rate, current, and voltage make up the basic EDM process. The dielectric serves the following purposes: it transports removal …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 2, 2023 · pp. 7–11 Read article
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Au@Sio2@PVP-DCMD Membranes: A Breakthrough in Heavy Metal Removal and Antibacterial Defense
Abstract: This study investigates the development and characterization of multifunctional gold-doped silica (Au@SiO₂) membranes for water distillation and antibacterial applications. The manufacturing process integrated gold nanoparticles into silica matrices using sol-gel techniques. Structural analysis was conducted using SEM (showing uniform pore distribution with an average pore size of 40-50 nm), FTIR (confirming Si-O-Si and Si-Au-Si bonding peaks at 525 cm⁻¹ and 1310 cm⁻¹ respectively), EDX (revealing gold nanoparticle content of 1.5 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 13–27 Read article
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Lead Ion Removal from Water Using Fava Beans Pod-Derived Phytoadsorbents: A Green Approach
Abstract: The contamination of natural ecosystems—particularly water bodies—with harmful chemical substances poses a serious environmental threat on a global scale. Among these contaminants, toxic heavy metals such as lead, arsenic, cadmium, and mercury are especially concerning due to their non-biodegradable nature and ability to accumulate in living organisms. These metals can enter the human body through the food chain, even at trace levels, leading to various severe health issues, including neurological, …
Published in Journal of Water Pollution & Purification Research · Vol. 12, Issue 3, 2025 · pp. 53–58 Read article
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A Technical review on Investigation Of Cutting Conditions On Tool Life And Material Removal Rate In Turning Of T51620 Using Cermet And Tungsten Carbide Insert
Abstract: The performance of turning operation is depend upon the tool life and MRR of the tool material T51620 material is employed in making of dies in different industry. Tungsten carbide is most suitable insert material used for turning of T51620 .but now days industries need higher productivity and includes higher tool life and higher MRR with same parameters so one should compare the tool material with the advance one cermet …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 3, 2022 · pp. 8–17 Read article