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Journal of Polymer & Composites Original Research Special issue

An Analysis of Machining Parameters for Metal Matrix Composite

  1. KamalKishor Maniyar Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune
  2. Shobha Rupanar Department of Applied Science, Ajeenkya D. Y. Patil School of Engineering, Lohegaon, Pune
  3. Farook Sayyad Department of Mechanical Engineering, Ajeenkya D. Y. Patil School of Engineering, Lohegaon, Pune
  4. Chetankumar Sedani Department of Mechanical Engineering, P K Technical Campus, Chakan, Pune
  5. Jagannath Gawande Department of Mechanical Engineering, Ajeenkya D. Y. Patil School of Engineering, Lohegaon, Pune
  6. Prajakta Pawar Department of Mechanical Engineering, Dr. D. Y. Patil Institute of Technology, Pimpri, Pune

Abstract

The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is removed from hybrid Composite pieces, analysis of variance was used. The outcomes showed that the material removal rate accuracy of hybrid Composite is highly influenced by current, silicon carbide percentage, and graphite content. Additionally, the machining theoretical model is constructed and shows the effectiveness within the allowable range. The model is a great tool for accurately estimating the correction factors needed to machine complexly shaped hybrid Composite parts, it is concluded at the end. Aluminum and its alloys are widely employed in a wide range of technical applications due to their excellent mechanical qualities. However, strong reinforcement has been added to further increase its tribological properties. This strong aluminum metal matrix composite was complicated to manufacture and machine at the same time. The most common modern solution for overcoming this was the Electrical Discharge Machine. Nevertheless, in theory or experiment, there is insufficient data to machine it at the ideal parameter. These were designed to concentrate on assessing and enhancing the EDM process parameters.

Keywords

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