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147 articles for “metal forming”
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Design and Development of Pipe Bending Machine
Abstract: The design and development of a pipe bending machine are crucial for various industrial applications, including the construction, automotive, and manufacturing sectors. Bending is a fundamental metalworking process that involves deforming pipes, tubes, square hollows, and rods without compromising their structural integrity. This study focuses on designing a cost-effective and efficient pipe bending machine that can accommodate different pipe sizes and materials. The key design considerations include selecting an appropriate …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 22–30 Read article
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Application of Artificial intelligence in Single Point Incremental Forming for Surface Roughness Prediction
Abstract: The sheet metal forming industries always try to find an emerging trend to form sheet-metal in a cost-effective manner. In this regard, a forming technique is trending termed as single point incremental forming (SPIF) in which a simple forming tool having hemispherical end rod is moving and simultaneously deforming the clamped metal sheet according to predetermined toolpath command and forms a complete shape. The achievement of required surface quality is …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 237–246 Read article
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Formability analysis of steel and copper based alloy sheet by using Erichsen Cupping Test Machine
Abstract: Metallic material formability study is critical in a variety of industrial areas, including automotive, aerospace, and manufacturing. The present study aims to investigate the formability properties of steel and copper-based alloy sheets using the Erichsen cupping test machine, an established technique for evaluating sheet metal formability. The process involves manufacturing identical steel and copper-based alloy specimens and subjecting them to the Erichsen cupping test. The test determines the maximum deformation …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 49–57 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Numerical Studies on Deep Drawability of the Aluminium Alloy, AA6082 and Parameters Affecting It
Abstract: Deep drawing is a metal forming operation used for manufacturing sheet-metal components for application in the automobile, aerospace, and packaging industries. The objective of the present work was to study the various parameters influencing the drawability of AA6082. The deep-drawing process was modeled and simulated in Ls-Dyna Pre-Post(R) V4.6.17 software. The tensile test was performed according to the ASTM-E8M standard on AA6082-T6 material and subsequently annealed to attain higher ductility. …
Published in Journal of Polymer & Composites Read article
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Analyzing the Sheet Metal Extrusion Process Using Finite Element Analysis
Abstract: A wide range of sheet metal forming techniques has been developed to make it easier to produce intricate 3D objects. However, the knowledge still isn't sufficient. The sheet metal extrusion method was examined in this research as one of the common sheet-bulk metal manufacturing technologies. Consideration of the flow-stress curve's impact across a broad range of plastic strain and ductile damage played a pivotal role in constructing a realistic finite …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 13–25 Read article
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Design and Simulation of Forging Die Towards Improving Life of Closed Die
Abstract: Forging is the metal forming process which is used for forming complex shaped component with geometrical accuracy. More than fifty percent of the forgings are processed through this way. Forged components required in many engineering sectors, most of them in the automotive sector. The majority of the safety critical component and load bearing structural components are process through it. By using forging process production of complex component is faster with …
Published in Journal of VLSI Design Tools and Technology Read article
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A Sol-Gel Approach for the Fabrication of Zinc Oxide Nanoparticles and Their Nanocomposite with Urea Formaldehyde (UF)
Abstract: In the performed work, zinc oxide nanoparticles were synthesized via the sol-gel method using zinc sulphate as the precursor material. Urea-formaldehyde (UF) resin was employed as a polymer matrix to encapsulate the produced ZnO through an acid-catalyzed polymerization process. This encapsulation aimed to improve the dispersion stability and surface reactivity of ZnO within the polymeric medium. The synthesized materials were subjected to comprehensive characterization using Fourier Transform Infrared Spectroscopy (FT-IR), …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 2, 2025 · pp. 21–27 Read article
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Polymeric Coating Applied for Corrosion Protection of Mild Steel in Corrosive Medium
Abstract: Mild steel is coated with a polymer layer of polybutadiene for protection. However, this coating does not effectively safeguard the metal in environments containing moisture, sulphur dioxide, or chloride. These pollutants interact with the polybutadiene-coated surface, creating a highly corrosive atmosphere. Moisture condenses on the coated metal surface and absorbs sulphur dioxide, forming sulphuric acid. This acid initiates both chemical and electrochemical reactions with the polymer-coated metal, accelerating the corrosion …
Published in International Journal of Advance in Molecular Engineering · Vol. 3, Issue 2, 2025 · pp. 49–53 Read article
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Qualitative and Quantitative Assessment of Water Resources at Moradabad District (UP), India
Abstract: Moradabad district houses several medium and small-scale industrial units: such as alloy manufacturing, chrome plating, electroplating, and metal extraction from e-waste. The city is known for its export of brass handicrafts to various countries across the world including North America and Europe and is popularly known as Peetal Nagri (Brass City). Heavy metals like lead, copper, arsenic and iron used in alloy manufacturing and nickel and chromium used in plating …
Published in Journal of Water Pollution & Purification Research · Vol. 11, Issue 2, 2024 · pp. 1–9 Read article
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Effectiveness of PTFE-Based Nano-coatings in Improving Corrosion and Wear Resistance of Stainless Steel
Abstract: Polytetrafluoroethylene (PTFE) has emerged as a highly effective material for enhancing the durability and performance of metal surfaces, particularly in environments requiring superior corrosion resistance and low friction. This study investigates the application of PTFE coatings on various metallic substrates, with a focus on stainless steel and carbon steel, to improve their corrosion resistance, wear protection, and tribological performance. Utilizing advanced deposition techniques such as sol-gel and plasma spray, PTFE …
Published in International Journal of Photochemistry and Photochemical Research · Vol. 2, Issue 2, 2024 · pp. 32–38 Read article
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5-Methyl-2-phenyl-2,4-dihydro-3H-pyrazol-4-one: Synthesis and Reactions
Abstract: The presence of the five-member pyrazole nucleus in different structures leads to a large diversity in its applications. In almost every research study, the pyrazole derivatives biological importance faces a competitive challenge in areas of technology, medicine and agriculture. This reflects the description of these derivatives as antibacterial, antifungal, anticancer, antidepressant, anti-inflammatory, anti-tuberculosis, antioxidant as well as antiviral agents. In our review, we will discuss and show the highlights of …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 3, 2025 Read article
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Green Synthesis and Functional Evaluation of Ag–Polypyrrole/TeO2 Nanocomposites for Advanced Electronic Applications
Abstract: Ag–PPy/TeO₂ nanocomposites with TeO₂ loadings ranging from 2% to 10% were synthesized using an in-situ chemical polymerization method. Green tea extract, rich in phytochemicals, acted as both a reducing and stabilizing agent to facilitate the formation of metal oxide nanoparticles. The structural and morphological characteristics of the nanocomposites were analyzed using FTIR, PXRD, and SEM techniques. FTIR confirmed the successful integration of Ag, TeO₂, and PPy functional groups. PXRD patterns …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 64–76 Read article
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The Effects of Physiochemical Parameters and Microbial Counts on Metal Coupons Corrosions in Freshwater Environment at Different Water Depths
Abstract: The effect of water quality on metal coupon corrosion was investigated at the New Calabar River in Choba. The study examined metal corrosion rates at five different depths: 30 cm, 60 cm, 90 cm, 120 cm, and 150 cm in a freshwater environment. Water samples were collected at each depth and analyzed for physicochemical and microbial parameters to understand their impact on metal degradation. Key parameters measured included pH, Electrical …
Published in Journal of Water Pollution & Purification Research · Vol. 12, Issue 2, 2025 · pp. 31–51 Read article
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Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
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Application of Thermal Spray Coatings for Corrosion Control in Oil and Gas Refineries
Abstract: In today’s context, Thermal Spray Coating (TSC) has emerged as a highly durable and reliable alternative to traditional Hot-Dip Galvanizing (HDG). It is increasingly being adopted for both new and existing industrial structures due to its long-lasting protection—often exceeding 25 years—while requiring little to no maintenance. Unlike HDG, which cannot be welded on-site and often poses challenges with repair methods such as liquid coating or cold spray, TSC offers greater …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 106–115 Read article
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Synthesis and antibacterial studies of some bivalent transition metal ions Zn (II), Cu (II) and Ni (II) complexes of Schiff’s base derived from some substituted aromatic aldehydes.
Abstract: In this study, Schiff bases were synthesised through the condensation of aromatic aldehydes with primary amines and subsequently complexed with Ni(II),Zn(II) and Cu(II) ions. The formation of the metal complexes was confirmed by FTIR spectroscopy, which identified the key functional groups involved in coordination. The biological activity of the prepared compounds were studied with the help of selected bacteria like E. coli , Pseudomonas. and B. sereus.. The results obtained …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 16, Issue 2, 2025 · pp. 96–104 Read article
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Synthesis, Characterization and Antibacterial Activity of Mono- and Binuclear Co(II) and Cr(III) Mixed-Ligand Complexes Derived from α-Amino Acid and 1,10- Phenanthroline with 1,3-Diaminopropan as a Spacer
Abstract: Mixed-ligand complexes of Co(II) and Cr(III) ions were synthesized from the reaction of metals chloride salts with α-amino acid (H2L1) as a primary ligand and 1,10-phenanthroline (L2) as secondary ligand. The ligand 2-(benzo[d]thiazol-2-ylamino)-2-(2-hydroxynaphthalen-1-yl) acetic acid (H2L1) has been synthesized from the condensation reaction of inobenzothiazol with 2-hydroxy-1-naphthaldehyde in the presence of HCN as three components–one pot reaction. H2L1 considered as a tridentate chelater of ONO-coordination binding type toward the metals, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 107–120 Read article
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Exploration of Diverse Epoxy-Based Surface Coating Methods for Enhancing Anticorrosion Characteristics
Abstract: Epoxy-based polymers, commonly referred to as polyepoxides, constitute one of the most versatile and widely adopted categories of polymeric materials due to their exceptional structural, mechanical, and chemical characteristics. Their unique macromolecular framework enables strong interfacial bonding, high mechanical stability, and superior resistance to environmental and chemical degradation, positioning them as advanced alternatives to many traditional organic corrosion inhibitors that often fail under prolonged exposure to aggressive conditions When polyepoxides …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 167–177 Read article