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20 articles for “Infill density”
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Structure–Property Correlation of Infill Topology and Density on Tensile and Flexural Performance of FDM-Printed PLA and ABS
Abstract: Additive Manufacturing (AM), particularly Fused Deposition Modeling (FDM), has become a widely adopted manufacturing technology due to its design flexibility, low cost, and capability for rapid prototyping. However, the mechanical performance of FDM-printed components is strongly influenced by internal structural parameters such as infill pattern and infill density, in addition to the intrinsic material behaviour. This study investigates the structure–property relationship between infill topology, density, and mechanical performance of PLA …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 26–37 Read article
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Comparative Experimental Investigation of Infill Pattern and Infill Density on Fused Deposition Modeling (FDM) Process Characteristics of Polylactic Acid (PLA)
Abstract: Additive manufacturing is the potential and emerging technology widely being used to produce quality products with complicated profiles and customized features. Fused Deposition Modelling (FDM) process, a type of additive manufacturing technology using filament made of thermoplastic which is melted and subsequently extruded through nozzle. The main input process parameters of FDM are wall thickness, infill density, layer height, bed temperature, layer thickness, infill pattern, nozzle temperature etc. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 335–345 Read article
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Investigating the Combined Effect of FDM 3D Printing Parameters on Tensile Behavior of ABS Plastic Using Taguchi Method.
Abstract: Fused Deposition Modelling (FDM) is a commonly utilized method in additive manufacturing. FDM is greatly affected by its printing parameters, which is why selecting the proper parameters is crucial for obtaining the desired properties of 3D printed parts. In this paper we have experimentally and statistically studied the influence of FDM 3D printing parameters (infill pattern, infill density and layer thickness) on tensile strength using Acrylonitrile Butadiene Styrene (ABS) filament. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 161–169 Read article
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Evaluation of Mechanical Properties of Carbon Reinforced Composite for Different Process Parameters Using FDM
Abstract: Fused Deposition Modeling (FDM) stands as an advanced rapid prototyping technique, widely appreciated for its efficiency in constructing functional components within a reasonable timeframe. In this experimental exploration, a comparative analysis of mechanical properties was conducted on components manufactured through the FDM technique, specifically with a 20% concentration of SCF-PLA. The study considered process variables like layer thickness, infill pattern, and infill density. Employing diverse process parameters, a standard sample …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 218–228 Read article
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Effect of Process Variables on the Mechanical Characteristics of form Fabricated Materials
Abstract: Additive manufacturing prominent rapidly advancing technologies for producing 3D-printed products. Initially developed by stratasys, FDM technology emerged during the 1980s. This additive manufacturing technique builds products by extruding semi-molten material through a nozzle onto a platform. PLA and ABS are among numerous thermoplastics that are commonly used as filaments in this procedure. Purpose of research was to observe the effect of variables such as infill percentage, bed temperature, printing speed …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 32–39 Read article
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Investigation on Tensile Properties of Redwood PLA Using FDM Process
Abstract: Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 668–673 Read article
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Effect of 3D Printing Process Parameters on the Tensile Strength of Polylactic Acid (PLA)
Abstract: This study employs the Taguchi approach to systematically analyze and optimize critical Fused Deposition Modeling (FDM) parameters, focusing on their effect on the tensile strength of 3D-printed Polylactic Acid (PLA) components. The study explores three levels of layer thickness (0.15 mm, 0.25 mm, and 0.3 mm), infill densities (25%, 50%, and 75%), and nozzle temperatures (200°C, 205°C, and 210°C) across three infill patterns: Triangular, Gyroid, and Zig-zag. A total of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 128–140 Read article
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Structural Optimization of FDM-Processed ASA Polymer Frames through Acetone Solvent Welding, Variable Infill Strategy, and Layer Orientation: Experimental Validation via Quadcopter Flight Testing
Abstract: Acrylonitrile styrene acrylate (ASA) is an amorphous terpolymer with superior UV resistance compared to acrylonitrile butadiene styrene (ABS), as its acrylate rubber phase lacks photodegradation-prone carbon–carbon double bonds. This study proposes acetone solvent welding as a polymer joining method to produce monolithic structures from FDM-processed ASA components, addressing three processing challenges: achieving structural continuity through polymer chain interdiffusion at solvent-wetted interfaces, correcting thermal warping via post-print geometric correction during welding, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 689–703 Read article
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TOPSIS-Driven Optimization of FFF Process Parameters for Mechanical Strength Enhancement
Abstract: In this study, the application of the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method for optimizing Fused Filament Fabrication (FFF) process parameters to enhance the tensile and flexural strength of Polylactic Acid (PLA) material-based 3D printed components is explored. This investigation delves into the intricate relationship between key parameters, such as layer height, print speed, infill density, print temperature, and nozzle diameter, and their impact …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 246–255 Read article
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Optimization of Process Parameter in 3D Printing to Minimize Wear Loss and increase Tensile Strength
Abstract: Additive Manufacturing (AM) and especially Fused Deposition Modeling (FDM) has emerged as a very versatile process of manufacturing polymer components with complex and highly-integrated geometries. Polylactic Acid (PLA) is a favorite of the many thermoplastic FDM materials because of its biodegradability, easy processing and predictable mechanical properties. The study aimed at maximizing critical parameters in FDM process in order to reduce wear loss and also increase tensile strength of PLA …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 849–858 Read article
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Comparative Analysis of 3D Printed Nylon and PETG Specimens for Mechanical Properties.
Abstract: Fused deposition modeling (FDM) is one of the most used additive manufacturing techniques for polymer components. The polymer materials generally used in FDM process are polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polyethylene terephthalate glycol (PETG), Nylon, etc. The mechanical properties of parts fabricated by FDM depend on material and process parameters. Several researchers have tried to investigate the influence of process parameters on mechanical properties for some of the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 7–14 Read article
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ML-Based Predictive Modeling of Mechanical Properties in 3D-Printed Polymer Composites for IoT Applications
Abstract: This study aims to develop an interpretable and high-accuracy machine learning framework for predicting the mechanical properties of 3D-printed fiber-reinforced polymer composites, with a focus on structure–property correlations relevant to polymer processing and functional performance. Composite specimens based on PLA and ABS matrices were fabricated using FDM with varying weight fractions (5–20 wt%) of carbon and glass fibers. Standardized mechanical testing (ASTM D638, D256, D790) was performed to evaluate tensile …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 61–78 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article
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Exploring the Impact of Process Parameters on 3D Printing: A Comprehensive Review for Enhanced Product Quality
Abstract: Rapid developments in 3D printing technology have dramatically changed a wide range of industries, from consumer products and healthcare to automotive and aerospace. 3D printing is a process of manufacturing where material is deposited layer over layer which are previously deposited to provide the design shape to the desired products. This process has eliminated the numerous machining processes which were required to manufacture the products previously. The modification of process …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 975–996 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Possible Histological Changes in the pancreas of Female Albino Rats for Prolonged Administration of Aspartame
Abstract: Aspartame sweetener was noted to be inducing histopathological changes on the pancreatic tissue of female albino rats so this study defined the aims and objectives properly. Biometry did use materials from the animal facility of the Department of Biology College of Science, University of Kufa. The study was carried out over the duration of two months where thirty male rats aged between 15 to 20 weeks with body weight of …
Published in Research and Reviews: A Journal of Toxicology · Vol. 15, Issue 1, 2025 · pp. 15–21 Read article
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Study of Evaluating the Feasibility of Banana Stem Fibers and Sugarcane Husk as a Sustainable Additive in Pervious Concrete for Urban Pavements
Abstract: This study explores the integration of eco-friendly materials: banana stem fibers and sugarcane husk, into pervious concrete to enhance its mechanical properties while maintaining high permeability. The research addresses environmental concerns related to agricultural waste disposal and the resource-intensive nature of traditional construction materials. Banana stem fibers, known for their tensile strength and durability, and sugarcane husk, rich in lignin and cellulose, were selected as reinforcements. The fibers were extracted, …
Published in Trends in Transport Engineering and Applications · Vol. 12, Issue 2, 2025 · pp. 33–39 Read article
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Design and Reliability Analysis of Polymer Pervious Concrete Mix for Preparation of Paver Block
Abstract: Porous concrete is a specially designed kind of concrete featuring high water porosity, allowing water to readily move through the already present interconnecting vast porous structures. The present experimental study emphasized on the production of permeable concrete with a lower Portland cement and recycled aggregate aggregates building environmentally friendly permeable pavements. The literature review suggested in most of the studies the use of single size of aggregate in the pervious …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 8–23 Read article