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18 articles for “Electric resistance welding”
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Micro Crack Formation in High Frequency-Electric Resistance Welding
Abstract: The present paper discusses about the formation of micro cracks in base metal adjacent to the weld area during High Frequency-Electric Resistance Welding (HF-ERW) of 10'' outside diameter pipe. The micro crack formation has been analyzed with respect to chemical composition, microstructure, inclusion level, welding parameters and angle of weld flow lines.
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 2, 2014 · pp. 32–39 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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ULTRAFAST LASERS AND ITS USE IN ELECTRONICS INDUSTRY
Abstract: The size of semiconductors and packaged devices continues to shrink enabling the devices to become more compact . This trend requires the deployment of sophisticated equipments with inbuilt lasers that have unique capability to process diverse materials with high precision , but without damaging the electronic components due to heat . There are diverse laser technologies utilising longer pulse width or ultrashort pulse (USP) width that are employed in electronic …
Published in Journal of Semiconductor Devices and Circuits · Vol. 8, Issue 2, 2021 · pp. 34–45 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 23–36 Read article
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An Assessment of Structural Safety of Cement Mortar Lined Irrigation Water Pipeline by Hydrostatic Test
Abstract: Structural safety of cement mortar-lined water pipeline is a matter of great concern primarily due to weld defects, fabrication deficiency and assessment of pressure shared by lining. The verification of structural design of such pipeline and assessment of safety is generally carried out by conducting prototype hydrostatic test. The present paper is based on one such type of study conducted by CWPRS, Pune, for Guthpha Lift Irrigation Scheme, Nizamabad, Andhra …
Published in Journal of Water Resource Engineering and Management · Vol. 1, Issue 1, 2014 · pp. 1–5 Read article
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A Review on effect of sandwich material on mechanical properties of resistance spot welding
Abstract: Resistance spot welding (RSW) is metal surface joining process. in which contacting metal are joining by the heat obtained from electric current. It is generally used for fabricating sheet metal assemblies such as automobile part, truck cabins, rail vehicles and home applications due to its advantages in welding efficiency. A study will be conducting to investigate the mechanical properties of sandwich material. In this work, an attempt is made to …
Published in Journal of Industrial Safety Engineering · Vol. 6, Issue 2, 2019 · pp. 32–35 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Modelling of Spot Weld Features Using Solid Works and Experimental Modal Analysis of Resistance Spot Welded Thin Sheets of Low Carbon Steel Panels
Abstract: Resistance Spot Welding of thin (RSW) low carbon steel sheets are widely used in automotive, aero-space sectors, furniture, medical equipments, packaging and electronics industries. Although, RSW is well established for low thickness sheets and static design guidelines are well defined, the dynamic analysis of spot welded panels has not been studied in detail. In this paper, solid modeling is done using Solid Works incorporating all the spot weld geometrical features …
Published in Trends in Machine design · Vol. 10, Issue 3, 2023 · pp. 29–39 Read article
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Weldability of Aluminium Alloy Using Tungsten Inert Gas Welding Process for Mechanical Properties: A Review
Abstract: Metal components are joined using heat or pressure in TIG welding, sometimes referred toas Gas Tungsten Arc Welding. Pulsed current welding utilises inert gas for enclose the weld pools and electrodes. The intricate welding procedure known as TIG welding uses tungsten inert gas. It switches and forth between high and low level amps. Here, the weld quality and power output improve when the current is increased. Pulsed current TIG welding …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 1, 2023 · pp. 15–26 Read article
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Exploration of Mechanical Characteristics and Microstructural Analysis of Copper Matrix Composites with Hybrid Reinforcements via Muffle Furnace Sintering
Abstract: Metal Matrix Composites (MMCs) have drawn a lot of interest in the area of innovative materials because of how widely they may be used. Due to their extraordinary qualities, such as high thermal conductivity, higher temperature endurance, improved corrosion resistance, and great weldability, copper matrix composites stand out among them. These qualities make them desirable and promising materials for uses including heat exchangers, automotive parts, and electrical components. In this …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 119–126 Read article
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Effect of Welding Factors on Nugget Size of Polymer-Metal Composite Sheets Using Computational Methods
Abstract: Resistance spot welding (RSW) is a vital technique for joining materials in industries like automotive and aerospace. This study extends the application of RSW to polymer-metal composite sheets by developing 2D axisymmetric, thermo-electro-mechanical coupled model in ANSYS. The focus is on analyzing the temperature distribution, nugget formation, and parameter optimization in hybrid composite sheets, emphasizing the unique challenges posed by polymers' thermal and electrical properties. These properties differ significantly from …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 612–623 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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Catalyst-Driven Degradation and Failure Analysis of Intergranular Cracking in 316H Studded Pipes under Refinery Heat Recovery Conditions
Abstract: A failure analysis investigation was carried out on a high-temperature studded pipe used in a convection module for heat recovery in an oil and gas refinery application after leakage was detected during pre-commissioning hydrotesting. The investigated pipe was manufactured from AISI 316H austenitic stainless steel, and carbon steel studs had been joined to its outer surface by high-frequency resistance welding. Two leaks were reported in the pipe under investigation, and …
Published in Journal of Catalyst & Catalysis · Vol. 13, Issue 1, 2026 Read article
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Performance Analysis of Bridgeless Converter Based SMPS used for Welding Application
Abstract: Abstract: This paper deals with performance analysis bridgeless converter based switched mode power supply (SMPS) of improved power quality. Power Factor Correction (PFC) based bridge less SMPS having so many applications in the area of welding power supply with IPC. This topology based on the constant voltage output and output current varied according to load changes. In the proposed topology, it is replaced the front end diode bridge rectifier with …
Published in Journal of Electronic Design Technology · Vol. 10, Issue 1, 2019 · pp. 27–33 Read article
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Developments of Fiber-reinforced Plastics
Abstract: This article is a description of fiber-reinforced plastic to subject composite, where individual constitutions have been reinforced to develop better properties than individual materials. Fiber-reinforced composite materials are alternatives over solitary metals or alloys in terms of strength, stiffness, density, and low cost with improved sustenance. Differential behavior from composited formation has functionally upgraded after usage from the equivalent differential proportion of filler added. Or add-in addendum has been implicated …
Published in Emerging Trends in Chemical Engineering · Vol. 8, Issue 2, 2021 · pp. 1–9 Read article
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Mechanical Properties and Temperature distributionofHard Facingof SS-304 steelby using SAW
Abstract: Surface engineering is a multidiscipline activity aimed at tailoring the properties or surfaces of engineering materials to improve their function or service life. Mostly; as applied to metals, surface engineering includes processes; such as plating, diffusion treatment, physical and chemical vapor deposition, ion implantation, thermal spray coatings, selective hardening, hard facing, and a variety of less-used and proprietary processes. However; these processes will be described briefly and it will be …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 18–29 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article