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42 articles for “Boilers”
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Performance of Cr3C2-25(Ni-20Cr) and Ni-20Cr Coatings on T22 Boiler Tube Steel in Simulated Boiler Environment
Abstract: Corrosion of metals is a dangerous process, due to which there is loss of metal by the attack of corrosive agents. The high temperature corrosion causes fast material degradation which results in failure of components. Boiler tubes in the thermal power plants are subjected to corrosion due to high temperatures. Thermal spray coatings have been used to reduce the corrosion of boiler tubes. In this research paper an attempt has …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 2, 2016 · pp. 19–26 Read article
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Performance of Ni3Al and TiO2 Coatings on T91 Boiler Tube Steel in Simulated Boiler Environment at 900°C
Abstract: Boiler steel tube corrosion in coal fired boiler is main subject during design and operation of thermal power plant and it leads to both direct and indirect loss of cost and energy, including losses due to plant shut down time and inefficiency of operation. One of the feasible solutions to solve out this problem is providing surface coating on boiler steel tube, which on one hand protects the tube from …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 2, 2016 · pp. 27–34 Read article
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PLC & SCADA-based Automation in Boiler Systems Enhancing Energy Efficiency: A Review
Abstract: Data acquisition and supervisory management system utilizing a programmable logic controller. PLC, SCADA, and sensors are used in the design and development of a boiler automation system. Using communication wires, the PLC and SCADA were connected. The paper's introductory section focuses on supplying the boiler with inputs at the necessary temperature to consistently maintain a specific boiler temperature. the numerous steps needed to transition from a traditionally controlled boiler to …
Published in Journal of Thermal Engineering and Applications · Vol. 10, Issue 1, 2023 · pp. 20–25 Read article
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Instrumentation for Drum-Boiler Water Level Control with MPC and Robust Controller
Abstract: AbstractDrum boilers are used for continuous steam generation in industrial instrumentation on large scale. Controlling and instrumentation aspect in boiler process is highly stringent as the system is highly complex and exhibits nonlinearity, the transient behavior of boiler operation varies with load requirement as it is multivariable dependent. The main cause of instability in drum boiler operation is due to the uneven monitoring of liquid level due to swiss and …
Published in Journal of Instrumentation Technology & Innovations · Vol. 8, Issue 1, 2018 · pp. 1–7 Read article
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Drum-Boiler Dynamics and its Water Level Control
Abstract: Boilers used for continuous steam generation on large scale. Controlling aspect in boiler process is highly difficult as the system is complex and exhibit nonlinearity, the dynamics of boiler varies with load and multivariable dependent. The main cause of instability in boiler operation is due to the integration effect in it. In addition to that, boilers are normally used where there is sudden load variation without prior knowledge. In this …
Published in Journal of Control & Instrumentation · Vol. 9, Issue 1, 2018 · pp. 10–16 Read article
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Choking & Corrosion in Biomass Fired Boilers
Abstract: Biomass or Agricultural Waste is being widely projected and Promoted as an alternate to Fossil Fuels. Not only the reserves of Fossil Fuels - Coal and Oil are getting depleted, they are responsible for adding to the menace of pollution. Hence Biomass aptly qualifies as a non-polluting and renewable source of energy. One of the direct and common use of Biomass Fuel is for producing heat by combustion in a …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 389–397 Read article
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Analysis of Oxidation Behavior on T-22 Boiler steel at 800°C
Abstract: The behavior of boiler steel T-22 in a rich air environment has been studied under the condition of isothermal at 800°C for 50 cycles in a cyclic manner. The kinetics of oxidation was established for boiler steel T-22under cyclic conditions for 50 cycles by weight change technique per unit area. Each cycle heating the sample at 1 hour followed by cooling 20 minutes at ambient temperature. Detonation gun spray techniques …
Published in Journal of Polymer & Composites · Vol. 8, Issue 1, 2020 · pp. 18–25 Read article
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Real Time Automation of Boiler Arrangement Using PLC & SCADA
Abstract: An automation system that controls boilers that use PLC, SCADA, and sensors is called a supervisory control along with a programmable acquisition system (PACS). Communication wires were used to link the SCADA and PLC. The first part of the paper discusses how to continuously maintain a particular boiler temperature by feeding the boiler with inputs at the appropriate temperature. Many steps must be taken to go from a manually operated …
Published in Journal of Thermal Engineering and Applications · Vol. 10, Issue 2, 2023 · pp. 37–43 Read article
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Risk Assessment in Boiler Operations by HAZOP
Abstract: Our motive in this study is to analyze the hazard associated in different processes which are being carried out in the boiler room and to minimize their effects in order to make the working environment safe. Boilers are generally used to convert heat energy produced by burning of fossil fuel to the electric energy. This review presents hazard analysis of boilers, improves the safety performance related to boiler by using …
Published in Journal of Industrial Safety Engineering · Vol. 9, Issue 3, 2022 · pp. 31–36 Read article
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Characterisation of Plasma Sprayed CNT-Alumina Composite Coatings on Boiler Tube Steel
Abstract: In this research work, the 1.5, 2 and 4 wt.% CNTs-Al2O3 coatings were prepared and successfully deposited on T22 boiler tube steel using plasma spray process. Ni-Cr was also used as bond coat before applying CNTs-Al2O3 coatings. The coatings were subjected to metallography, XRD and SEM/EDAX analysis. The porosity of CNTs-Al2O3 mixed coatings on T22 boiler steel was found to be decreasing with increase in CNTs content. The CNTs were …
Published in Journal of Polymer & Composites · Vol. 5, Issue 3, 2017 · pp. 1–15 Read article
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Oxidation Behaviour of Plasma Sprayed Carbon Nanotubes-Alumina Coated ASME-SA213-T291 Boiler Tube Steel
Abstract: In this research work, oxidation behaviour of Carbon Nanotubes reinforced Al2O3 coated ASME-SA213-T91 boiler tube steel specimens were investigated at 900°C temperature in air. The different CNTs-Alumina composite coatings were deposited using plasma spray technique and NiCr was used as bond coat before applying CNTs-Al2O3 coatings. The hot corrosion studies were conducted on all coated specimens in air at 900°C under cyclic conditions. The thermogravimetric technique was used to establish …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 1–15 Read article
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Design and Development of Household Water Boiler to utilize Marking Nut as Fuel
Abstract: This paper aims to offer an efficient solution to utilize unused Marking Nutshells as fuel. Conventional fuels like wood and coal are commonly used for heating water. These may be consumed directly to heat water. Marking Nut (Bibba Shells) is an alternative to conventional fuels for heating water because it is widely available. At some places, people have started using Marking Nutshells as fuel in water boiling as it consists …
Published in Trends in Mechanical Engineering & Technology · Vol. 9, Issue 3, 2019 · pp. 1–6 Read article
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Current Status of Thermal Spray Coatings for High Temperature Corrosion Resistance of Boiler Steel
Abstract: In the thermal power plants, the conventional steels used in boilers are unable to sustain the hot corrosion issues. To reduce the problem of hot corrosion in the boilers, many types of surface coatings have been used in the recent past. Thermal spray techniques have been used to develop these coatings on the components of boilers. Thermal spray coating techniques are important means to develop coatings to increase the corrosion …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 29–35 Read article
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Stabilization of Alluvial Soil by using Boiler Feed Ash
Abstract: The feasibility of using industrial wastes, boiler feed ash (BFA) (rice husk-based) from an oil mill for soil stabilization was studied. The waste material is produced as an industrial by-product in the boiler of the oil mill; the waste contains silica compound up to 85%, hence it can be used as a stabilizing agent. The effects of adding BFA on Proctor's density, Atterberg’s limits, soil plasticity and the CBR value …
Published in Journal of Geotechnical Engineering · Vol. 2, Issue 1, 2015 · pp. 29–33 Read article
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Current status of reinforced thermal spray coatings to increase corrosion resistance of boiler tube steels
Abstract: AbstractThermal barrier coatings are one of the best techniques to protect the metal surface from erosion corrosion attach. Aluminium and nickel based alloys are extensively used as thermal barrier coated materials with various techniques such as HVOF, APS etc. The techniques for applying the coatings gain their importance in thermal spray which results to get a layer deposited without affecting the properties of substrate material. Thermal spray coatings have been …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 1–7 Read article
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Comparative studies of Oxidation and hot corrosion behaviors of uncoated and detonation gun sprayed Cr3C2-25NiCr coating on SA-213 boiler steel at 8000C
Abstract: Fe-based alloys suffer oxidation and hot corrosion when the surfaces were in contact with air (oxidation) as well as the salty atmosphere (Hot corrosion) at elevated temperatures. In these atmospheric conditions, non-protective oxide Fe2O3 was formed on the surface of alloys. Oxidation and hot corrosion have been recognized as a major problem in the applications of the diesel engine, boilers, gas turbines, and chemical power plant etc. Detonation-gun sprayed Cr3C2-25NiCr …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 1, 2019 · pp. 17–22 Read article
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Comparative Analysis of Supercritical Boiler efficiency with Indian and Imported Coal under Indian Condition.
Abstract: Due to the growing demand for generating and the depletion of basic resources, power plants with larger capacity and higher efficiency are becoming increasingly necessary. In this context, Governments and private sectors are going to invest huge resources to construct power plants with super-critical units working on Indian as well as imported coal (Indonesian & South African). Supercritical technology is always embraced all over the world, and India is no …
Published in Journal of Thermal Engineering and Applications · Vol. 10, Issue 2, 2023 · pp. 31–36 Read article
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Corrosion inhibitors of steel applicable by green but toxics
Abstract: Inhibitors in detergent and alkali based chemicals are used in various media for steels. Toxicity has induced pharmaceutical compounds as better inhibitors to restrict pollutant gases emissions after reaction with alkaline inhibitors. Green in origin inhibitors are toxin free to use with detergents for inhibition of both pollutant gases and corrosion of processing machineries made of metals. Eco-friendly inhibitors have appeared for steel corrosion being embedded in concrete i.e. alkaline …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 6, Issue 2, 2019 · pp. 38–47 Read article
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Inhibitors of steel corrosion in pipelines
Abstract: Traditions of similarity in test methods have evaluated different efficiencies of different inhibitors. Electrostatically adsorbed green organic inhibitors act as mixed type double layer interactions to steel surfaces. Hydro distillation of plant originated oils is good inhibitors to corrosion of steel, achieved from medicinal grounds. Drinking water corrosion responds maximum numbers of ionic variables to deal with additive mechanical variables for studies in corrosion of steel. Intentional injections of HCl …
Published in Journal of Petroleum Engineering & Technology · Vol. 9, Issue 2, 2019 · pp. 17–26 Read article
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Challenges and Solutions in Load Frequency Control: A Review of Controller Design
Abstract: The Load Frequency Control (LFC) of two area interconnected reheat thermal systems utilising a traditional proportional integral (PI) controller is described in this study. Boiler dynamics, a non-linear generating rate constraint, and a regulator dead band are all integrated into the system. When nonlinearities and boiler dynamics are considered, the traditional PID & P controllers do not produce sufficient control performance. To overcome this issue, a PI Controller has been …
Published in Journal of Control & Instrumentation · Vol. 14, Issue 3, 2023 · pp. 36–50 Read article