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135 articles for “Welding process”
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Effect of Tool Tilt on Formation of Tunnel in Friction Stir Welded 5083 Joints: An Experimental Study
Abstract: Friction stir welding (FSW) being a solid-state joining process is immune to the various defects faced in traditional fusion welding process. However, defects such as voids, joint line remnants and tunnel defects are common imperfections in FSW. In the present study, an attempt has been made to investigate the effect of tool tilt on the formation of tunnel defect, while keeping all other process parameters constant. Tool tilt is a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 2, 2014 · pp. 10–15 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Effect of PWHT Cycle on Microstructure and Mechanical Properties of 1.25Cr-0.5Mo Weld
Abstract: Post Weld Heat Treatment (PWHT) is a process of reducing residual stresses and enhancing material properties of any material after welding. The process depends on many parameters like type of material, the thickness of material, PWHT temperature, soaking time, heating and cooling rate, etc. The Post Weld Heat Treatment process of material could effect on tensile strength, impact toughness, hardness, microstructure, etc. If the Process of PWHT is performed incorrectly …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 1, 2019 · pp. 7–16 Read article
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Mechanical Properties and Temperature distributionofHard Facingof SS-304 steelby using SAW
Abstract: Surface engineering is a multidiscipline activity aimed at tailoring the properties or surfaces of engineering materials to improve their function or service life. Mostly; as applied to metals, surface engineering includes processes; such as plating, diffusion treatment, physical and chemical vapor deposition, ion implantation, thermal spray coatings, selective hardening, hard facing, and a variety of less-used and proprietary processes. However; these processes will be described briefly and it will be …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 18–29 Read article
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Simulation Analysis of RSW on Nugget Diameter on CRCA Steel Sheet
Abstract: In spot welding process, in the industry, prime concern is adequate strength and good spot weld considering aesthetic looks with less power consumption. Strength is function of properties of material and nugget diameter is also function of properties of material. So to achieve strength there must be analysis of nugget diameter and break load both experimentally and analytically with help of software and actual testing of sheet metal spot welds. …
Published in Journal of Production Research & Management · Vol. 9, Issue 1, 2019 · pp. 31–35 Read article
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Microstructure Analysis and Material Properties of Weld Slag as Fine Aggregate in Concrete
Abstract: To reduce the amount of river sand used, researchers and engineers have developed their own solutions. The well-known technique of submerged-arc welding can create high-quality welds in a variety of thicknesses for ferrous, stainless, and even some non-ferrous metals. The procedure involves an electric current flowing constantly between a welding wire and the work piece, creating an arc. In submerged arc welding, the shielding flux is transformed into slag during …
Published in Recent Trends in Civil Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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QUALITY IMPROVEMENT IN THE FABRICATION OF NUCLEAR VESSEL OF 20MNMONI55 LOW ALLOY STEEL
Abstract: 20MnMoNi55 is very critical material to weld, as the material is grouped into the P3 category according to the ASME Standard, which has lower weldability then other steel. The various parameters affecting the welding of 20MnMoNi55 like Welding current, welding speed, Voltage, Wire feed rate, stick out etc. should be in optimizing range. In this research paper, the attempt has been made to optimize the welding process parameter using Design …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 41–48 Read article
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Combined Effect of Welding Speed and Tool Pin Profiles on Tensile properties of FSWAA6061-T6 Joint
Abstract: Friction stir welding is a solid state welding process for joining two similar and dissimilar materials, in which non-consumable tool with rotary motion along with transverse motion with intimate contact to weld coupon generates sound joint. In this study, tool rotation speed, tool travel speed and tool pin profile are taken to know their effect on mechanical properties of AA6061-T6. The main objective for this research is to evaluate the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 24–31 Read article
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Low-frequency Vibration-assisted Welding: A Review of Recent Developments
Abstract: Low-frequency vibration-assisted welding is a promising technique for improving the quality of welds. This article provides a comprehensive review of recent developments in this field. The basic principles of low-frequency vibration-assisted welding is introduced, and the advantages and limitations of thistechnique are discussed. Various types of low-frequency vibration-assisted welding methods are presented, including ultrasonic vibration-assisted welding, mechanical vibration-assisted welding, and electromagnetic vibration-assisted welding. The effects of low-frequency vibration on the …
Published in Journal of Experimental & Applied Mechanics · Vol. 13, Issue 3, 2022 · pp. 1–17 Read article
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Analysis of Factors Affecting the Welded Joint using Design of Experiments: A Review
Abstract: The welding process over the period of time has grown into a more formidable process. Its application has also increased manifolds. However, with the increase in applications, it is also important to know the about the factors which affects the most on the strength of the welds. In this paper, the tensile strength of the welded joint has been considered. In this research, the Gas Metal Arc Welding has been …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 72–75 Read article
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A Study on Factors Affecting the Tensile Welding Strength of Joint Using Taguchi Methods: A Review
Abstract: The welding process over the period of time has grown into a more formidable process. Its application has also increased manifolds. However, with the increase in applications, it is also important to know the about the factors which affects the most on the strength of the welds. In this paper, the tensile strength of the welded joint has been considered. The factors considered for the research are on the basis …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 2, 2020 · pp. 1–4 Read article
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A Technical Review on Parametric Optimization of Welding Dissimilar Metals
Abstract: As we know that the use of stainless steel in different industrial sectors such as oil and gas, aerospace, automobile, power plant, manufacturing, etc. is high due to their higher tensile strength and toughness etc. Therefore need has arrived to think out in the merger of stainless steel with other metal which are compatible and stronger such as stainless steel. In this paper, we have studied the different technical aspects …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 43–50 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Effect of tool Rotation Speed on Aluminium alloy (2024) to Copper Welded Joint Produced by Friction Stir Welding
Abstract: AbstractFriction stir welding has a very high importance in the field of thermomechanical processing. One of the main reasons of this vast application of friction stir welding is that the weld obtained by this process is light in weight. The materials which are used to weld by this process are mainly aluminium alloys which are easily available in the market. Since copper has been the material used for decades in …
Published in Journal of Thermal Engineering and Applications · Vol. 5, Issue 3, 2018 · pp. 18–23 Read article
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Experimental Investigation of Flexural Strength and Impact Strength of Friction Stir Welded Ultrahigh Molecular Weight Polyethylene (UHMWPE)
Abstract: Friction stir welding (FSW) is a solid-state process in joining thermoplastic materials. Polymers are engineering materials used for future technological development as the polymer processing and fabrication techniques have developed plastic products and components in major industries. Utilization of ultrahigh molecular weight polyethylene (UHMWPE) material in engineering structures has increased because of its low weight, high specific strength, chemical resistance, design flexibility, corrosion resistance and reduced manufacturing costs. In present …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 8–15 Read article
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Effect of welding speed on aluminium alloy(2024) to copper welded joint produced by friction stir welding
Abstract: Friction stir welding has a very high importance in the field of thermomechanical processing. The materials which are used to weld by this process are mainly aluminium alloys which are easily available in the market. Since copper has been the material used for decades in the field of power supply due to its good conductivity it is still being used, need and reliability of the joining or connecting the two …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 17–23 Read article
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Investigation on pitting corrosion rate of Micro Plasma Arc Welded Titanium (Ti-6Al-4V) alloy sheets in KBr solution using TOPSIS
Abstract: Titanium is having good anti-corrosion properties in both basic and acidic medium. However, when it is subjected to severer heating processing like welding, there is a possibility of corrosion formation at the weld joint. In the present work Pulsed current MPAW is used for joining 0.5 mm thick Titanium (Ti-6Al-4V) alloy sheets. Peak Current, Base Current, Pulse Rate and Pulse Width are considered as input parameters and fusion zone corrosion …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 37–53 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article