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Journal of Polymer & Composites Original Research Special issue Open Access

Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software

  1. Pradeep Kumar Mouria Department of Mechanical Engineering, Manav Rachna University
  2. Dr. Ranganath M. Singari Department of Mechanical Engineering, Delhi Technological University
  3. Dr. Reeta Wattal Department of Mechanical Engineering, Delhi Technological University

Abstract

This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has been used for detailed investigations. The outcomes are introduced for divergence in the top temperature of these distinctive aluminum and copper compound plates at similar information parameters during the Friction Stir Welding (FSW) process. It is observed that more heat is generated when the copper plate is placed on the right side, and the aluminum plate is placed on the left side.

Keywords

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