Journal of Polymer & Composites
Volume 11, Issue 12 (2023)
Table of contents
-
An effort for maximizing the material removal rate during the wire cutting of difficult to machine Inconel X750 using electric discharge machining process
Abstract: The growing demand for harder materials with exceptional hardness poses a significant challenge for industries as achieving precise machining becomes increasingly tricky. The Inconel family of materials, renowned for their hardness, has been extensively studied. However, with the continuous introduction of new materials, the scope of research remains vast. In this context, Inconel X750, a corrosion and oxidation resistance, nickel-chromium-based alloy with excellent hardness, has gained attention. Despite its significance, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 1–17 Read article
-
Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
-
Parametric Analysis of Energy Saving in Building Walls by Applying Various Insulation Materials
Abstract: The parameters which include Present Worth Factor, the wall structure, thermal conductivity of insulation material, thickness of insulation and the heating /cooling load of building, affect the energy savings in buildings. This study focuses on parametric analysis of the energy savings for building walls by using insulations (Expended Polystyrene and Glass wool). The annual energy requirements of house have been obtained by heating Degree-Days (DD) concept. For economic analysis, the …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 113–118 Read article
-
Exploration of Mechanical Characteristics and Microstructural Analysis of Copper Matrix Composites with Hybrid Reinforcements via Muffle Furnace Sintering
Abstract: Metal Matrix Composites (MMCs) have drawn a lot of interest in the area of innovative materials because of how widely they may be used. Due to their extraordinary qualities, such as high thermal conductivity, higher temperature endurance, improved corrosion resistance, and great weldability, copper matrix composites stand out among them. These qualities make them desirable and promising materials for uses including heat exchangers, automotive parts, and electrical components. In this …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 119–126 Read article
-
Hydrothermal modification of carbon fiber fabrics by ZnO nanorods for mechanical strengthening of CFRP laminates
Abstract: Hexagonal ZnO nanorods were produced on plain woven carbon fiber using a two-step seed-assisted hydrothermal procedure. By varying the process parameters such as molar concentrations, number of seeding cycles, and growth duration at a controlled growth temperature of 90 °C, it is feasible to produce ZnO nanostructures with a range of morphologies, including nanowires, hexagonal nanorods, and nanoflowers. The developed morphologies were examined using field emission scanning electron microscopy and …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 127–139 Read article
-
Nanocrystalline Silver: Synthesis by High-Energy Ball Milling, X-ray Debye Temperature Analysis, and Diverse Applications
Abstract: This research paper presents a comprehensive investigation into transforming micro-sized silver (Ag) powder into nanostructured Ag powder by applying high-energy ball milling. The ball milling process was executed over a total duration of 20 hours, with periodic sampling every 4 hours to monitor the evolving characteristics of the material. The particle size, lattice strain, Debye-Waller factor, and root mean square amplitudes of vibration were calculated by using X-ray powder diffraction …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 140–148 Read article
-
Performance Evaluation of Eco-friendly Cutting Fluid in Machining Process—An Approach towards Environmentally Friendly Production
Abstract: The machining industry's evolving environmental consciousness has prompted a growing demand for cutting fluids devoid of chlorine and sulphur, thus fostering sustainable machining practices. This surge in demand is driven by mounting apprehensions over environmental contamination and worker safety. As the industry transitions to modern cutting fluids, it becomes imperative to comprehend their effectiveness and the optimal machine parameters required for their deployment in the turning process. In our current …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 149–160 Read article
-
Study of Dielectric and Magnetic properties for ZnFe 2 O 4 Nanoparticles Synthesized usinghigh current Exploding Technique
Abstract: The current article uses the exploding wire technique to examine the magnetic, electrical, and dielectric properties of nanoscale zinc copper ferrite (ZnFe2O4). The SEM micrographs confirm the almost uniform size distribution of the nanoparticles. The Mossbauer spectrum of the nanoparticles was recorded with an externally applied magnetic field at room temperature. The ferromagnetic behavior of the ZFO sample was determined through VSM measurements at ambient temperature, and the M-H loop …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 161–166 Read article
-
An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
-
Effect of hybrid plant-based cutting fluid in turning operation of EN19 steel and modelling of heat transfer equation for multiple phase colloids
Abstract: This article describes a project where an alternative to conventional Mineral Oil (MO) based cutting fluids is tried on the turning operation of steel samples. The deposit of petroleum is getting depleted day by day, the pollution due to fossil fuel is increasing exponentially and petroleum is getting more and more expensive. Due to these reasons, nonpetroleum (MO) based alternative cutting fluids have been in business for quite a while. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 175–185 Read article
-
An Experimental Investigation on the Forming Force in Asymmetric Parts Formed using Single Point Incremental Forming
Abstract: Single point incremental forming (SPIF) is used to form small batch production of different shapes of parts. Present study is focused on investigation of part asymmetry on the forming behavior of the parts formed using SPIF process. Wall angle as an asymmetry is considered for forming of the pyramidal frustrum. The wall angle is varied from 50 degree to 65 degree and subsequent forming forces are recorded using force dynamometer. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 18–31 Read article
-
Experimental Investigation of Mechanical Properties of the Composite Materials Reinforced by Agro-based Waste Materials
Abstract: In this work, experiments were carried out to develop the glass fiber reinforced composites using the hand layup method and analyze the mechanical properties of the GFRP hybrid composites. The ultimate Tensile strength (UTS) using rice as a filler (GFRPC/R) was 3.04% and 12.89% higher than coir and wheat as filler, respectively. The hybrid composite using coir as a filler (GFRPC/C) revealed 12.54% greater flexural strength, and the hybrid composite …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 186–196 Read article
-
Fused Deposition Modelling-based 3D Printing: A Systematic Literature Review Employing VOS Viewer
Abstract: Fused Deposition Modelling, also known as FDM, has emerged as a major technology in the field of 3D printing. It provides adaptability and cost-effectiveness in the process of materializing intricate designs. This paper intends to conduct a complete bibliometric analysis (BA) of 3D printing based on fused deposition modelling (FDM) in order to comprehend the trend and research field. After extracting data from the Scopus database using the titles, abstracts, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 197–202 Read article
-
Predictive Modeling and Optimization of Tensile and Flexural Strength in FDM 3D Printing Using Decision Trees and Bayesian Optimization.
Abstract: This research investigates predictive modelling and optimization technique for the tensile and flexural strength of PlA (Poly Lactic Acid) in Fused Deposition Modelling (FDM) 3D printing. Employing Decision Trees and Bayesian Optimization enhances comprehension and control of 3D printing process. Precise model predicts PLA material properties based on input parameters. Methodology involves rigorous data preprocessing, encompassing, cleaning, transformation, and normalization. Hyperparameter optimization via grid search systematically explores configurations, optimizing model …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 203–214 Read article
-
Exploring the Impact of Lattice Strain on the Debye-Waller Factor in Iron Nanoparticles: A Comprehensive Analysis
Abstract: This study systematically investigates the influence of lattice strain and particle size in iron powder produced through milling, employing X-ray powder diffraction. The determination of lattice strain (ε) and the Debye-Waller factor (B) is accomplished by analyzing Bragg reflection half-widths and integrated intensities. Significantly, the Debye-Waller factor exhibited a notable increase with lattice strain. By establishing a correlation between stress and the influential Debye-Waller factor, we derived a precise relationship …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 215–224 Read article
-
Investigations into the Mechanical and Thermal Properties of Fe3C Compound: A Comprehensive Analysis
Abstract: Exploration of mechanical properties of Fe3C powder using Williamson-Hall analysis by using Mechanical alloying technique. The primary objective of this study is to investigate the lattice strain (LS) and nanocrystalline size (CS) in an Fe3C produced from powder using the Mechanical Alloying Method (MAM). By the repeated mechanical crushing, the LS created by MAM is expected to decrease while the CS is anticipated to reduce the particle size. To accomplish …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 225–234 Read article
-
Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
-
TOPSIS-Driven Optimization of FFF Process Parameters for Mechanical Strength Enhancement
Abstract: In this study, the application of the Technique for Order of Preference by Similarity to Ideal Solution (TOPSIS) method for optimizing Fused Filament Fabrication (FFF) process parameters to enhance the tensile and flexural strength of Polylactic Acid (PLA) material-based 3D printed components is explored. This investigation delves into the intricate relationship between key parameters, such as layer height, print speed, infill density, print temperature, and nozzle diameter, and their impact …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 246–255 Read article
-
Anisotropic Debye-Waller Factors and Debye Temperatures in Hexagonal Close-Packed Elements: A Comprehensive Compilation and Analysis
Abstract: In this study, we have investigated the anisotropic behavior of Debye-Waller factors (DWFs) and Debye temperatures (DTs) in three distinct materials: hexagonal rhenium (Re), osmium (Os), and thallium (Tl). We conducted a comparative analysis, aligning our experimental data on directional Debye temperatures with theoretical calculations. This exercise provided valuable insights into the concurrence between practical and theoretical approaches, thereby offering a critical evaluation of the accuracy and reliability of theoretical …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 32–39 Read article
-
Experimental Investigation of Date palm Leaf Fiber reinforced with polymer matrix composite.
Abstract: The demand for composites incorporating robust fibers is significant across diverse industries, driven by the favorable attributes of strength, lightness, and cost-effectiveness. Within GCC countries, date palm (DP) serves as a valuable source of cellulosic fibers, highly esteemed for its widespread availability. These fibers can be sourced from midribs, spadix stems, leaflets, and mesh. Date palm leaf fibers are becoming more and more popular as a way to strengthen composite …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 40–48 Read article
-
Formability analysis of steel and copper based alloy sheet by using Erichsen Cupping Test Machine
Abstract: Metallic material formability study is critical in a variety of industrial areas, including automotive, aerospace, and manufacturing. The present study aims to investigate the formability properties of steel and copper-based alloy sheets using the Erichsen cupping test machine, an established technique for evaluating sheet metal formability. The process involves manufacturing identical steel and copper-based alloy specimens and subjecting them to the Erichsen cupping test. The test determines the maximum deformation …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 49–57 Read article
-
Experimental investigation of thermally grown Indium film’s structural and tribological properties
Abstract: Indium thin film growth found numerous applications, such as cold welding of infrared detectors and readout-integrated circuits (ROIC) to form sensor chips. In film is grown on the Si substrate by thermal evaporation. The XRD results indicated the tetragonal bcc phase in the (101) preferential plane. Scanning electron microscopy (SEM) indicated an uniform, continuous film covering the whole surface. The EDS examination confirmed the pure In film. The atomic force …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 58–66 Read article
-
Restructuring of Sanitation Structures: Reviewing Technological Changes
Abstract: This paper comprehensively reviews the latest technological advancements in rural sanitation systems, focusing on developing urinals and toilets. In many rural areas, improper toilet waste disposal directly into water bodies has led to environmental contamination. In addressing this issue, biological processes are used to degrade fecal matter. However, contemporary challenges include bacterial infections from unhygienic toilets, persistent foul odors, and poorly designed toilet pans. Additionally, more community engagement is needed …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 67–80 Read article
-
Optimal Design and Fabrication of drone for agricultural Purpose
Abstract: Due to their reliable technology and simple operation, drones have found widespread use in many fields. This study aims to plan, investigate, and build a quadcopter for use in farming. This drone is implanted for pesticide spray in the farms. An innovative quadcopter design that is easily removable and transportable is used in this study. The entire structure is developed in Iron CAD, and the viability of the new design …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 81–92 Read article
-
The effect of cooling time and colorant pigment on the dimensional accuracy of plastic injection molded closure
Abstract: Dimensional accuracy is a critical aspect of precision injection molding, with the products generally required to conform to set tolerances. Major causes of these deviations are reported to be related to the polymer material, part geometry, injection mold design, and process parameters. This study investigated the effects of material color pigment and its interaction with process cooling time on product dimensional accuracy. This study was conducted experimentally, where three levels …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 93–100 Read article