Search
330 articles for “Pro-cast”
-
Processing of Magnesium Metal Matrix Composite Reinforced with Graphene Nano Platelets through Vacuum Stir Casting and Investigating its Mechanical Behaviour
Abstract: AbstractThe application of metal matrix composites (MMCs) as structural engineering materials has received increasing attention in recent years. Their high strength and toughness at elevated temperatures coupled with low-density makes them suitable for use in applications where conventional engineering materials, such as steel are used. MMCs exhibit significantly higher stiffness and mechanical strength compared to matrix alloys, but often suffer from lower ductility and interior fracture toughness. MMCs have the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 21–29 Read article
-
Virtual Tooling Development and Tooling Cost Estimation for Sand Casting
Abstract: Casting is a major manufacturing process. It requires an understanding of a wide range of geometrical, material and process parameters. For producing cost effective casting, in today's market of intense competition, where the need of the hour is to develop quality products at low cost and short lead time, innovative and cost effective designs are the means to success. Early cost estimation, necessary for design-to-cost philosophy, serves as a decision …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 59–66 Read article
-
Injection Parameters Setting in High-Pressure Die Casting
Abstract: The advancement of science and processing technology is highly essential for the development of human civilization for a better life. Mass production leads to the availability of goods at a lesser price. Aluminium die-cast components are widely used in the automobile, aerospace, and consumer goods market. Proper process parameters are required to produce components with minimum rejections and scrap. This paper studies optimum injection parameters to produce components without defects. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 135–142 Read article
-
Artificial Neural Network Based Defect Prediction in Casting
Abstract: The main problems which are facing by most of the casting industries is loss of productivity which is due to casting defects occurred during the production time. The main casting defects are cracks, misruns, blowholes scabs and airlocks. Most of the investigations made in this area is only discussing the defects occurred after a cast is made and no method has yet been developed to prevent the defects before casting. …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 33–38 Read article
-
Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material
Abstract: The main objective of the current study was to create AA6082/ Al2O3/C/Si3N4 Composite Material by the use of stir casting. The properties of the AA6082/ Al2O3/C/ Si3N4 Composite Material shown a significant improvement, with a micro-hardness rise of 13.5% and a residual stress decrease of 60%. As the testing parameters were increased, the residual stress of the AA6082/ Al2O3/C/ Si3N4 Composite Material rapidly decreased from -65MPa to -15MPa. An electromagnetic …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1104–1109 Read article
-
Investigations on Mechanical Properties of Al 8011 Reinforced with Micro B4C/Red Mud by Stir Casting Method
Abstract: Aluminium metal matrix composites are emerging as the most versatile material for unique automotive, aviation, aerospace, defense, marine applications and other structural applications due to their excellent mixture of properties. In the present investigation, a hybrid composite of Al8011 aluminium alloy reinforced with B4C and red mud was fabricated by stir casting method. Red mud is one of the major waste material extracted from the bauxite ore of alumina during …
Published in Journal of Electronic Design Technology · Vol. 7, Issue 1, 2016 · pp. 32–38 Read article
-
Casting Through Simulation- A Review
Abstract: In today’s competitive environment every foundry industries requires minimum rejection of component; rejection is caused by undesired uncertainty found in component’s it can be shrinkage cavity, sand inclusion, cold shuts etc. Reduce defect probability we need better setup and proper process control parameters without shop floor trials. Therefore industries develops many software packages for simulation of casting process it shows the virtual view like mould filling, solidification, cooling meanwhile it …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 12–17 Read article
-
Thermal Analysis of Casting using ANSYS: A Review
Abstract: The major requirement of any foundry is to provide the high quality casting products. Since the quality is depended upon thermal stress and solidification of the casting, a thermal analysis is a key area to work on. Heat transfer coefficient is the vital element of any thermal analysis. Mould and the casting interface is the most critical area that gets affected during the solidification. Heat transfer ratio at the inter …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 19–27 Read article
-
Effect of Solutionizing and Ageing on Mechanical Properties of AL2024 Reinforced Alumina Particulate
Abstract: AbstractAluminium 2024 alloy is widely used at automobile and aircraft industries in the form of cast component with varying section size. This study investigates how the microstructure and mechanical properties of AL2024 alloy before and after heat treatment processes. Solution sing at 493°C-5H followed quenching in water at room temperature. Stir casting method is followed to obtain the required composite material with proper mixing of reinforcement. Further, the mechanical properties …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 8–12 Read article
-
A Review: Advancements and Applications of Investment Casting Technology in Aerospace Industries
Abstract: A conventional method for producing intricate and superior metal components is investment casting. It utilizes a wax pattern, a refractory shell, and molten metal to create a near-net-shape product. This method has been around for more than 5,000 years and is still relevant in various industries today, especially in aerospace. Investment casting, also known as lost-wax casting, is essential to the aerospace industry's ability to produce complex, high-performance parts. The …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 1, 2025 · pp. 61–66 Read article
-
Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
-
Tribological Study on SiC+Graphene Reinforced Al319 Composite andOptimization of Stir Casting Parameters
Abstract: The aluminium 319 (Al319) is a commonly used material for fabricating automobile components. Due to continuous friction and vibration, those components are subjected to significant wear. Therefore, it is necessary to improve the wear characteristics of this Al319. Hence, in this study Silicon Carbide (SiC) and Graphene nanoparticles (GNPs) are reinforce to Al319 via electro-magnetic stir casting method to optimize wear characteristics without its affecting mechanical properties. Various proposition of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 105–123 Read article
-
Effect of alloying elements addition and solidification time on nodularity of 400/15 SGI casting – A Review’’
Abstract: SGI Casting is most important Casting process. As specially SGI Casting is Graded Casting so it is difficult to maintain all composition. Spheroidal graphite iron castings has been increasing constantly all over the world. In the recent years there has been increasing interest in the microstructure analysis of SGI castings. So analyze the Alloying elements effect on the microstructure particularly nodularity of SGI 400/15 grade material and also effect of …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 3, 2020 · pp. 29–35 Read article
-
Optimizing Parameters for Dry Sliding Wear Control in Stir-Cast AA7050/SiC Composites
Abstract: Using a pin-on-disc tribometer, this study examined the dry sliding wear behavior of AA7050/SiC composites. The production of this metal matrix composite was achieved through the stir-casting process, which involved an initial step of melting the AA7050 alloy, followed by the careful introduction of silicon carbide (SiC) particles, stirring to achieve uniform dispersion, and finally, casting the molten mixture. Wear rate (WR) was determined by three operational parameters: SiC reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1624–1635 Read article
-
Technological Progress in Thin Wall Austempered Ductile Iron: From Manufacturing to Operation
Abstract: Nowadays, aluminum is used more often than cast iron in the production of cast parts due to the desire to reduce vehicle weight. Theoretically, austempered ductile iron can be used in high strength, light weight parts because thin wall austempered ductile iron (TWADI) components can be produced with strength-to-density ratios that are comparable to those of cast aluminum. Thus, advancements in the technology of thin wall austempered ductile iron are …
Published in Journal of Experimental & Applied Mechanics · Vol. 14, Issue 2, 2023 · pp. 38–52 Read article
-
Experimental Investigation of Boron Carbide Reinforced Al-Mg-Si Alloy Nano Composites by the Stir Casting Method Using Machine Learning Algorithm
Abstract: For the purpose of this experiment, Al-Mg-Si alloys were manufactured with the use of the stir casting process with a metal mold. The alloys had different weight percentages of nano boron carbide, which ranged from 0 to 4% by weight. The intervals between the percentages were 0.5. Following that, the microstructural and mechanical parameters of the as-cast alloy and the nano composites were compared and contrasted according to ASTM Standards …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1766–1779 Read article
-
Influence of the Load, Sliding Speed, and Weight Fractions on Wear of a Hybrid Aluminium Metal Matrix Composite
Abstract: The vital focus of the research is intended in examining the aspect that impact the rate of wear for a hybrid aluminium metal matrix composite. The percentages of two reinforcements that are employed, the weight, and the sliding speed are the variables taken. The procedure entails employing the vortex-stir casting process to produce the hybrid composite. Utilizing a pin-on-disc apparatus, the fabricated composite materials are evaluated in compliance with the …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 188–198 Read article
-
Synthesis and formability of Al/(Fe-Mn) particulate compositeusing stir casting
Abstract: Demand for lightweight and fuel economy by automotive and aircraft industries focuses to explore different materials. Alloys and composites developed with same objective to obtain superior desired mechanical properties compatible for such intended applications. However, alloy consider as solid solutions with metallic properties and cannot mix with primary major element in random proportions. This forced researcher community to develop composites, which are heterogeneous solid solutions or multi-phase materials comprising matrix …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 · pp. 80–88 Read article
-
A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
-
Implementing Smart Voting Systems: Challenges and Opportunities
Abstract: This article offers a detailed explanation of the process for creating an innovative electronic voting system that utilizes the flexibility and efficiency of the Raspberry Pi. This method aims to improve voting security, transparency, and user-friendliness by employing digital technology and a mechanism called the Voter Verified Paper Audit Trail (VVPAT). The proposed system comprises several components, including a Raspberry Pi for control, candidate selection buttons, a camera for voter …
Published in Journal of Microelectronics and Solid State Devices · Vol. 11, Issue 2, 2024 Read article