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50 articles for “Stir Casting”
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Enhanced Mechanical Properties of AZ31 Magnesium Alloy Composite Reinforced with Carbon Nanotubes and Nano hydroxyapatite
Abstract: Magnesium alloys represent a novel category of biodegradable materials, offering numerous advantages in addressing the limitations associated with conventional biomedical materials. Magnesium-based metallic biomaterials offer a promising solution for fixing fractures, ensuring effective treatment without the inconvenience of subsequent implant removal procedures. In the present work, AZ31 Mg-alloy was chosen as the base material. Five specimens were meticulously fabricated, each varying in weight percentages of reinforcement materials: 0wt%, 0.5wt%, 1wt%, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 206–217 Read article
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Enhancements in Titanium Matrix Composites: A Multifaceted Exploration of Various Structural Ceramics Reinforcement
Abstract: This research study delves into the comprehensive exploration of Titanium Matrix Composites (TMCs) reinforced with Silicon Carbide (SiC), Alumina (Al2O3), and Boron Nitride (BN). The investigation is structured into three key phases, each addressing essential aspects of TMCs: Phase 1 involves materials and manufacturing, where TMC coupons were fabricated through the stir casting technique with varying compositions of aluminum and silicon carbide. Phase 2 focuses on characterization and defect detection, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 83–94 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Investigating the Mechanical Properties and Microstructure of AA 7074 Composites with Silicon Nitride Reinforcement
Abstract: This study investigates the mechanical and microstructural properties of AA 7074 aluminium alloy reinforced with 1%, 3%, and 5% by weight of silicon nitride (Si₃N₄), fabricated via the stir casting method, intended for structural aerospace applications. A thorough series of mechanical tests—comprising tensile, compression, hardness, impact, flexural, and wear tests—was performed to assess the influence of differing reinforcing content. The composite containing 5 wt% Si₃N₄ (SN5) demonstrated the most pronounced …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 268–281 Read article
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Utilization Waste Products as Reinforcement in Development of Composite Material: A Review
Abstract: In the modern world, businesses are responsible for producing a diverse range of waste products. Rice husks and eggshells are two examples of wastes that fall into this category. Both of these types of garbage are responsible for contributing to pollution in a variety of distinct ways. Eggshell, which is a common consequence of industrial operations, is one of the most significant contributors to the contamination of soil. This is …
Published in Journal of Polymer & Composites Read article
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Advancements in graphene reinforced metal matrix composites: A comprehensive review
Abstract: The Present pollution norms insist automobile manufacturers to make use of ultra-high specific strength materials i.e., materials ahead of conventional metal matrix composites (MMCs) with micro-sized reinforcements. With the advent of nanomaterials, nanocomposites are being developed with properties that overcome the limitations for metals or composites with micro-sized reinforcements. In recent years, the family of graphene-based materials, in particular, graphene nanoplatelets (GNPs) reinforced MMCs offering promising solutions to revolutionize the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 177–189 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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Investigation of Residual Stress, and corrosion behavior of AA6082/Al 2 O 3 /C/ Si 3 N 4 Composite Material
Abstract: The main objective of the current study was to create AA6082/ Al2O3/C/Si3N4 Composite Material by the use of stir casting. The properties of the AA6082/ Al2O3/C/ Si3N4 Composite Material shown a significant improvement, with a micro-hardness rise of 13.5% and a residual stress decrease of 60%. As the testing parameters were increased, the residual stress of the AA6082/ Al2O3/C/ Si3N4 Composite Material rapidly decreased from -65MPa to -15MPa. An electromagnetic …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1104–1109 Read article
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Parametric optimization of COF of fabricated AA6082/Si3N4/C/Al2O3 composite
Abstract: In the present experimental investigation AA6082/Si3N4/C/Al2O3 composite was successfully fabri-cated using stir casting technique combined with electromagnetic stirrer for wear resistance applica-tions. The produced AA6082/Si3N4/C/Al2O3 composite exhibits improved tribological and me-chanical and properties, according to the experimental results. The generated composite has a micro-hardness range of 60 to 110 HV and an average UTS of 150 to 200 MPa. The tribological perfor-mance was evaluated using a pin on disc tribometer. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 144–152 Read article
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Tensile and Microstructural Behaviour of Friction Stir Welded AL7050 Hybrid Composites Reinforced with Multani Mitti and Cow Dung Ash
Abstract: The study examines Al7050 aluminum alloy composites made by stir casting and bonded by friction stir welding (FSW), supplemented with environmentally friendly Multani Mitti (MM) and cow dung ash (CDA). The study assesses the effects of different hybrid reinforcement contents (0–8 vol%) on the microstructural properties, hardness, and tensile behavior of the base alloy and its FSW joints. Tensile testing reveals an initial decline at 2% reinforcement but a notable …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 78–89 Read article
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article
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Mechanical & Tribological Characterization of Al2024-Alumina-Graphite Reinforced Monolithic and Hybrid Composites
Abstract: This work investigates the mechanical characteristics of Al2024-Al2O3-Graphite reinforced monolithic and hybrid composites fabricated by the stir casting method. Exploratory work involved the fabrication of monolithic composites with varying Al2O3 contents (5-8 wt%) and hybrid composites with the ratios of Al2O3 (2-6 wt%) and Graphite (1-3 wt%) in matrix Al2024. For improving their dispersion, preheated reinforcement particles were introduced in matrix alloy at controlled stirring rates. A homogeneous particle distribution …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 823–836 Read article
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Characterization and Fabrication of Hybrid Matrix Composites of AZ91E Metal with Distinct Reinforcements of Fly Ash and ZrO2
Abstract: The current work choose the characteristics of (Magnesium composite) AZ91E-ZrO2-Fly ash Hybrid Metal Matrix using the regular analytic system. The chosen materials for this purpose are fly ash and ZrO2 in equivalent load extents, Stir casting uses a vortex technique to produce composite materials. A comprehensive experimental investigation was conducted to assess the performance characteristics of AZ91E-ZrO2-Fly ash during the cold upsetting process. The study involved utilizing AZ91E magnesium alloy …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 Read article
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Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs
Abstract: Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 20–30 Read article
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Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
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Influence of the Load, Sliding Speed, and Weight Fractions on Wear of a Hybrid Aluminium Metal Matrix Composite
Abstract: The vital focus of the research is intended in examining the aspect that impact the rate of wear for a hybrid aluminium metal matrix composite. The percentages of two reinforcements that are employed, the weight, and the sliding speed are the variables taken. The procedure entails employing the vortex-stir casting process to produce the hybrid composite. Utilizing a pin-on-disc apparatus, the fabricated composite materials are evaluated in compliance with the …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 188–198 Read article
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Microstructural and Mechanical responses of Al6061 alloy matrix composite reinforced with yttria particles
Abstract: The increasing need for materials that can improve the overall performance of automotive and aerospace components has driven the development of composite materials. Aluminium Metal Matrix Composites (AMMC) have become a popular alternative due to their ability to satisfy the changing needs of industries. This study investigates the mechanical characteristics of AMMC (Aluminium Matrix Metal Composite) made using the stir casting method. The study examines the effects of different amounts …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 246–252 Read article
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Investigation on Dry Sliding Wear Behaviour of AlSi7Mg0.3/B4C/ZrO2 Hybrid Composites using Taguchi Method
Abstract: Hybrid Aluminium/Boron carbide/Zirconium oxide (AlSi7Mg0.3/B4C/ZrO2) composites were fabricated utilizing stir casting technique by varying boron carbide content (4wt.%, 8wt.% and 12wt.%) and utilizing a fixed amount (4wt.%) of zirconium oxide particles. Optical microscopy revealed that B4C and ZrO2 particulates were dispersed uniformly in AlSi7Mg0.3 matrix. Dry sliding wear experiments were carried out utilizing the pin-on-disc tribometer with various levels of applied loads, sliding speeds and weight percentage of boron carbide …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 166–177 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article