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33 articles for “welding parameters”
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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The Effect of Welding Parameter and Tool Geometry on Mechanical Properties of RZ5-10wt%TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameter and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Conceptualization of An Intelligent Decision Framework for Control Factors and Weld Quality Prediction
Abstract: To improve the robot's welding quality, control welding precision, optimize welding parameters, realize continuous welding quality database optimization, and increase welding defect detection, a fuzzy neural network-based intelligent decision-making system must be built. This study demonstrates how fuzzy control theory and BP neural networks may be used to identify welding issues and enhance process variables. The experimental findings indicate that, with seam classification accuracy close to 90%, enhancing welding parameters …
Published in Journal of Polymer & Composites · Vol. 11, Issue 6, 2023 · pp. 10–19 Read article
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Taguchi Method: A New Approach for Evaluating and Optimizing Parameters of TIG Welding
Abstract: The construction and industrial sectors must improve the quality of their welds. An experimental plate fabricated of SS304L was to be tungsten inert gas (TIG) welded in this experiment, and an effort was made to enhance the mechanical properties. The Taguchi L9 orthogonal array was used to organize the experiment, and the mechanism of advancement was used to simulate the performance. The tensile strength of the welded junction rises in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 121–129 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach
Abstract: Welding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 381–392 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Influence of Different Fluxes on the Angular Distortion of A-TIG Welded 316L Steel Plates
Abstract: The conventional Tungsten Inert Gas (TIG) welding process is an autogenous welding process primarily used to weld thin metal sheets in the food processing and chemical industry. The process can weld almost all engineering materials but suffers from the limitation of slow speed and inability to weld thick sections. With the development of A-TIG welding, some of the drawbacks of traditional TIG welding have been addressed, where the activated flux …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 99–103 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Computer Vision Algorithm for Surface Defects Identification in TIG Welded Joints
Abstract: Quality monitoring of welded joints is still quite a tedious job for many industries. The surface defects on welded joints arises from the improper selection of various input parameters which further result bad quality weld. This paper highlight the application of a computer vision algorithm called discrete Fourier transformation approach for identification of surface defects present on TIG welded joints.
Published in Research and Reviews : Journal of Computational Biology Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article