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24 articles for “weld geometry”
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Multi Objective Optimization of Weld Bead Geometry Parameters of Pulsed Current Micro Plasma Arc Welded Inconel 625 Using Enhanced Non-dominated Sorting Genetic Algorithm
Abstract: Pulsed Current Plasma Arc Welding (PCPAW) is one of the most widely used welding processes in sheet metal manufacturing industry. In any fusion arc welding process, the weld bead geometry plays an important role in determining the mechanical properties of the weld and hence, quality of the weld. Moreover, the geometry of weld bead involves several simultaneously multiple quality characteristics such as front width, back width, front height and back …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 1, 2013 · pp. 17–24 Read article
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Statistical Analysis on Weld Bead Geometry of Pulsed Current Micro-plasma Arc Welded AISI 316Ti Austenitic Stainless Steel Sheets
Abstract: Micro-plasma arc welding (MPAW) uses low amperage to join sheets, where the thickness is low, such that they can be used for manufacturing metal bellows, metal diaphragms etc. In the present work, pulsed current MPAW is used for joining 0.3 mm thick AISI 316Ti austenitic stainless steel sheets. Peak current, base current, pulse rate and pulse width are considered as input parameters and weld bead geometry parameters namely front width, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 20–37 Read article
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Effect of Process Parameters of Pulsed Current Micro Plasma Arc Welding on Weld Pool Geometry of AISI 304L Stainless Steel Sheets
Abstract: AISI 304L stainless steel is an austenitic Chromium-Nickel stainless steel offering an optimum combination of corrosion resistance, strength, and ductility. These attributes make it a favorite for many mechanical components. The low carbon content reduces susceptibility to carbide precipitation during welding. The effects of pulsing current parameters on weld pool geometry namely front width, back width, front height, and back height of pulsed current micro plasma arc-welded AISI 304L stainless …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 105–116 Read article
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Prediction of Bead Geometry Parameters using Response Surface Methodology and Finite Element Analysis of Gas Metal Arc Welded Joints of Aluminum Alloy
Abstract: Gas Metal Arc welding process aims to produce welded joint with the excellent mechanical properties with minimum distortion and desired weld bead parameters. In welding, input process parameters decides the quality of weld joint. Manufacturer are facing problem of controlling the process input parameters to obtain a good welded joint with the bead geometry. Prediction of weld bead geometry play very important role in determining the quality of weld. This …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 23–35 Read article
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Design and Analysis of Different Welding Joints
Abstract: Two parts linked together by the use of localised heat or fusion is called a weld; they join together either with or without the use of pressure or filler material application. Necessary heat required is obtained by burning of gas or by using an electric arc. The word joint and weld are different, weld means joining of two metals by heat and joint means a point where two parts are …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 2, 2017 · pp. 18–22 Read article
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The Effect of Welding Parameters and Tool Geometry on Mechanical Properties of RZ5-10 wt% TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameters and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 81–94 Read article
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Fabrication and Optimization of Process Parameters for Friction Stir Welding AA7075+10%wt.SiC Composite by Taugchi Method
Abstract: Aluminium alloy 7075 as matrix and silicon carbide (SiC) as reinforcement has been widely used in aircrafts and space industries because of high strength to weight ratio. Fusion welding of this Aluminium Metal Matrix Composite (MMC) will lead to many problems such as porosity, micro-fissuring and hot cracking. However, friction stir welding (FSW) can be used to weld this MMC without above mentioned defects. Objective of this investigation are fabrication …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 102–112 Read article
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A Review: Distortion Control in 20MnMoNi55 Material Using GTAW and SAW Process
Abstract: Gas tungsten arc welding (GTAW) is high quality and high precision welding process which is suitable for welding thin metals. Inert gases such as helium and argon, carbon dioxide, nitrogen etc. are used as shielding gases to prevent the weld bead from air, dust and other contaminations in welding. There are so many welding process parameters affecting the weld quality in GTAW. Important process parameters which mainly affect the weld …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 3, 2016 · pp. 34–38 Read article
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Fillet Weld Analysis Utilizing ANSYS: Study of Meshing Method
Abstract: The present paper discusses about all the aspects of the fillet weld–weld types, weld geometries, boundary conditions have been reviewed. A wide amount of literature survey has also been conducted. Weld toes and weld roots are the section where maximum stress is developed, also called as stress concentration zone. The present paper focuses on the fillet or T-joint type weld joint. ANSYS—a Finite Element (FE)—has been used to simulate the …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 1, 2016 · pp. 49–56 Read article
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Effect on Welding Parameters on FSW of Aluminium Alloys 7075 T6 with Varying Tool Geometry
Abstract: The present study is to investigate effect of tool pin profile over the friction stir welding of aluminium alloys 7075 T6. The welding process is to be conducted on varying the welding process parameters such as tool rotation speed (rpm), welding speed (mm/min) and tool pin profile. In this work, tensile strength tool rpm increase UTS in FSW joint decease up to certain level, including effect tool rpm on weld …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 27–32 Read article
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Influence of Welding Sequence on Distortion of Circumferential Pipe Joint: A Review
Abstract: Welding of pipes and pressure vessels is a very critical operation for the chemical industries and power plants. It requires considerable experience to develop a proper sequence for welding a circumferential pipe joint. This review paper presents the analysis of different weld sequences and its effect on distortion and stresses in pipe joint. In this paper, experimental results are illustrated for AISI stainless steel pipe joint having diameter 274 mm …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 39–43 Read article
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Selection and Mechanism of using active gas in GTAW Process – A review
Abstract: Gas tungsten arc welding process is known for its good quality welds. However, the lack of penetration of the process leads to low productivity. Many techniques have been implemented in the past to improve the joint penetration and thereby the productivity of GTAW process. In one of the technique, active gas like Carbon dioxide, Nitrogen or Oxygen is used in some proportion along with the inert gas. This addition of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 49–61 Read article
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Machine Learning Regression Based Approach for Prediction of the Ultimate Tensile Strength of Tungsten Inert Gas Welded Joints
Abstract: Many leaders in technology education have shown that the main difference between the technical design process and the process of engineering construction analysis and efficiency [1–3]. The engineering analysis phase of the construction process is where the mathematical and scientific models principles are used to help the designer predict the design results. The engineering feasibility phase process is a systematic process that uses structural elements and conditions to allow the …
Published in Trends in Machine design · Vol. 8, Issue 2, 2021 · pp. 1–10 Read article
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Optimization of TIG Welding Process Parameters of Ss 304 By Taguchi Method and Grey Relation Analysis
Abstract: TIG welding is one of the widely used welding processes in manufacturing industries. In any of the welding processes, many factors play a vital role in obtaining strength of welding joint like bead geometry. So, there is need of optimizing the TIG process for a better so in this paper optimization of various TIG parameters have been done like bead geometry, penetration, and HAZ (Heat Affected Zones) on the basis …
Published in Journal of Production Research & Management · Vol. 9, Issue 3, 2019 · pp. 27–40 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article
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Design and Manufacturing of Suspension and Steering System of a F3 Vehicle
Abstract: The suspension and steering systems are critical subsystems of any formula-style racing vehicle, directly influencing its stability, handling, and driver safety. This paper focuses on the design, analysis, and manufacturing of suspension and steering systems for a Formula Student F3 vehicle. The primary objective is to develop a lightweight, reliable, and efficient design that complies with Formula Student competition rulebooks while ensuring optimum ride quality and performance. Using advanced computer-aided …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 3, 2025 · pp. 1–12 Read article
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Investigation of Process Specifications on Friction Stir Welded Aluminium 5083 and 6082 Alloys
Abstract: Aluminium 5083 alloys were mainly used for naval based applications because of better corrosion resistance feature. Similarly aluminium 6082 alloy being a structurally significant material found its applications in construction sector. Fusion welding of these two heterogeneous alloys is bit hard, since it evolves many defects. Present Investigation deals with two cases of distinct alloys through FSW process. Case 1 represents 31 experimental trails performed by 5 various tool pin …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 1–11 Read article
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Analysis of Friction Stir Welding Utilizing ANSYS: A Study Based on Simulation
Abstract: Friction Stir Welding (FSW) represents a sophisticated solid-state welding methodology that has attracted considerable scholarly attention due to its efficacy in amalgamating high-strength, lightweight substrates including aluminium, magnesium, and titanium alloys. FSW enables the fabrication of defect free products with a substantial amount of mechanical and wear properties. The process is highly sensitive to various parameters that significantly influence the quality and strength of the final product. Studies have shown …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 3, Issue 2, 2025 · pp. 62–77 Read article