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91 articles for “mold”
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
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The effect of cooling time and colorant pigment on the dimensional accuracy of plastic injection molded closure
Abstract: Dimensional accuracy is a critical aspect of precision injection molding, with the products generally required to conform to set tolerances. Major causes of these deviations are reported to be related to the polymer material, part geometry, injection mold design, and process parameters. This study investigated the effects of material color pigment and its interaction with process cooling time on product dimensional accuracy. This study was conducted experimentally, where three levels …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 93–100 Read article
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Exploring the Dynamic Mechanical Analysis and Biocompatibility of Compression-Molded PMMA for Biomaterial Applications
Abstract: Metals such as titanium, cobalt, and magnesium are commonly used as biomaterials. However, their use can lead to tissue reactions due to the formation of foreign bodies which may cause blood cancer. Researchers have addressed this issue by substituting biomaterials with polymethyl methacrylate materials (PMMA). The PMMA material being studied is produced using the compression molding technique. This article examines the mechanical properties and biotoxicity of PMMA. These materials have …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 482–499 Read article
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Tensile and Flexural Strength Quantification of Basalt-Reinforced Epoxy Composites Fabricated via Vacuum-Assisted Resin Transfer Molding at Varied Fiber Volume Fractions Description
Abstract: Fiber-reinforced polymer composites have been identified to possess excellent properties that render them very suitable in the aerospace, automotive, marine and renewable energy sectors. However, for the industrially scalable vacuum-assisted resin transfer molding (VARTM) process, optimization of mechanical properties of basalt epoxy composites must be achieved systematically, which means that the effect of the fibre volume fraction(VF) on the mechanical properties of the composite needs to be quantified for different …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Comparative Analysis of 3D-Printed and Molded Shape-Stabilized Phase Change Composites
Abstract: Thermal energy storage (TES) has become essential for efficiently storing and utilizing thermal energy across applications like industrial heating, power plants, batteries, medical devices, food preservation, and aerospace technology. Because of their high energy density, affordability, and environmental friendliness, phase change materials, or PCMs, are employed extensively. However, challenges like poor thermal conductivity and leakage limit their performance. To address these issues, 3D printing has emerged as a powerful tool …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 184–192 Read article
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Innovative Design and Implementation of PCD-Based Drawing Dies and Tungsten Carbide Molds for Automotive Fastener Manufacturing
Abstract: This study presents an integrated engineering investigation into the design, optimization, and implementation of advanced tungsten carbide and polycrystalline diamond (PCD) tooling technologies within the cold forging and wire drawing processes at Koobesh Kavir Semnan Company, one of Iran’s leading automotive fastener manufacturers. By combining powder metallurgy principles, material flow simulation, and experimental validation, this research introduces a technological advancement that improves productivity, tool longevity, and cost-efficiency in industrial production. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 16–26 Read article
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Studies on the Influence of Squeezed Stir Casting Parameters on the Strengthening Properties of AZ91Mg Alloy
Abstract: In this research, optimum squeeze stir casting parameters of AZ91 Mg alloy has been investigated by considering its strengthening properties. Melting temperature, squeezed pressure, and molding temperature is the key parameters that are considered for this investigation. The result of this research reveals that 750°C melting temperature, 250 MPa squeezed pressure and 250°C molding temperature represent a significant combination with its strengthening properties in AZ91Mg alloy. This combination is confirmed …
Published in Journal of Polymer & Composites Read article
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E-glass Fiber Epoxy Composites: Role of Al2O3/SiC Fillers in Physical, Flammability and Mechanical Characteristics
Abstract: This study investigates the effects of varying weight percentages of Silicon Carbide and Alumina particles in epoxy-based composites, fabricated through compression molding, on their physical and mechanical properties. Comparing different studies on carbon fiber-reinforced polymer (CFRP) composites, as well as glass fiber-reinforced polymer (GFRP) composites, especially with the reinforcement of nanoparticles such as silicon carbide (SiC), alumina (Al2O3) and graphene. The investigations cover fabrication methods, like vacuum infusion and compression …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 238–250 Read article
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Development of Environmentally Sustainable Epoxy Composites with Sunflower Seed Husk Fillers and Study on Thermal and Moisture Properties
Abstract: This study examines the development and characterization of epoxy composites reinforced with sunflower seed husk (SSH) fillers fabricated using the compression molding technique. SSH fillers were categorized into two distinct particle size distributions, namely, 4–53 µm and 79–463 µm, and were incorporated into the epoxy matrix at varying volume fractions ranging from 5% to 20%. The water absorption behavior of the composites was assessed according to ASTM standards, and thermogravimetric …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 28–37 Read article
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Polymer Chemistry-Driven Design of a Severable Dental Prophylaxis Instrument: Leveraging PEEK and Composites for Enhanced Functionality
Abstract: Polymer chemistry unlocks new possibilities for dental prophylaxis instruments by leveraging molecular design for enhanced functionality. This study explores Polyether Ether Ketone (PEEK), a semi-crystalline thermoplastic, in a novel instrument with a severable working end, featuring a tubular structure with internal screw threads (0.5–0.8 cm) anchoring replaceable elements via a threaded mechanism. PEEK’s aromatic backbone, alternating ether and ketone groups, yields a tensile strength of ~100 MPa, chemical inertness against …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 869–877 Read article
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Design and Validation of an Artificial Intelligence-Driven Digital Twin for Real-Time Monitoring and Control in Polymer Composite Manufacturing
Abstract: Polymer Matrix Composites (PMCs) have become indispensable in high-performance sectors such as aerospace and automotive engineering, offering exceptional strength-to-weight ratios that outperform traditional metals in many demanding applications. However, the reliability of manufacturing PMCs via Vacuum-Assisted Resin Transfer Molding (VARTM) is frequently undermined by stochastic process variabilities. Unpredictable fluctuations in thermal history, preform permeability, resin rheology, and ambient conditions often lead to some defects; namely voids, dry spots, and incomplete …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 224–233 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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A Study on Tensile Characterization of Polypropylene Reinforced with Recycled Epoxy Particles
Abstract: Polypropylene is a thermo plastic, tensile properties of polypropylene are crucial in the real world applications as they determine structural integrity and durability. Epoxy is a thermosetting plastic finds applications in various fields like aerospace, automobile, food packing etc. A major concern is the disposal of epoxy composites after their service life, since most of the waste is sent to landfills, causing land pollution and soil infertility. In this experimental …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 221–237 Read article
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Experimental Evaluation of Carbon Fiber Reinforced Epoxy Composites for Structural Applications
Abstract: Composites made of carbon fibre reinforced polymer (CFRP) are currently one of the most widely used material classes in advanced engineering applications because of their remarkable environmental resistance, dimensional stability, and strength-to-weight ratio. The vacuum bag moulding method was used in this study to create CFRP laminates with different fiber-to-resin weight ratios: 50:50, 55:45, 60:40, 65:35, and 70:30. The reinforcement phase was made of unidirectional carbon fibre fabric and the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 401–415 Read article
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Improvement of mechanical properties for PMMA based Denture material
Abstract: Denture material properties can be improved by various fiber addition. The most often used denture materials are polymethyl methacrylate (PMMA) resins; nevertheless, they do not have a high flexural strength (FS). This investigation compared the mechanical characteristics of an injection-molded polyamide. Deflex, an additional injection-molded PMMA base material, SRIvocap, and a typical compression-molded PMMA (Meliodent). The flexural qualities (deflection, bending strength, and bending modulus) of 100 different denture base materials …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 155–165 Read article
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An Experimental Study on The Effect of Geopolymeric Composite Reinforcement on Soil Subgrade for Flexible Pavements
Abstract: The use of geo-synthetics, such as geotextiles, has the potential to enhance the inherent engineering and geotechnical properties of subgrade soils that exhibit poor conditions. The use of geotextiles in pavement construction has many advantages, including enhanced subgrade strength and the ability to construct flexible pavements that are both efficient and cost-effective since it reduces the pavement thickness. In the realm of flexible pavement system development, the significance of subgrade …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 132–140 Read article
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An Innovative AI-Integrated Approach for Identifying the Tensile Robustness of Polymeric Materials
Abstract: Polymeric materials have so many applications and character similar to flexibility, robustness and lightweight nature they are essential to a large variety of industries. Though, it is difficult to establish their tensile robustness appropriately, particularly in a variety of environmental situation. Provide a recommended Artificial Intelligence (AI)-integrated method to decide the issues of rapidly ascertaining the tensile robustness of the polymeric material. Using machine learning (ML), this study, predicted and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 90–97 Read article
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An Overview of Composite Materials: Historical Development, Classification, and Advancements in Natural Fiber-Reinforced Polymer Composites
Abstract: Composite materials have brought about a paradigm shift in numerous industries by integrating distinct components to improve material performance. Consisting of a matrix and reinforcement, composites synergistically combine the unique properties of each constituent to deliver superior strength, enhanced durability, and remarkable flexibility. These attributes have made composite materials indispensable in diverse fields such as automotive, aerospace, construction, and marine engineering. This article provides a comprehensive exploration of the historical …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 158–175 Read article
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Hybridization Method for Injection Moulding Process, Optimization with Melting Temperature Parameters
Abstract: Due to the production of plastic products with complex shapes, the plastic injection moulding manufacturing method has recently received a lot of attention. In order to improve manufacturing performance, the cycle time for the injection moulding process has been reduced, the defect known as dimensional warpage that results from temperature differences inside the mould has been reduced, and the mechanical tensile strength of the material has been increased so that …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 337–345 Read article
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A review on micro hot embossed Fresnel lenses
Abstract: Background: Micro replication techniques like HE allows for the large-scale manufacturing of the micro components which use polymers like Polymethyle methacrylate, Polycarbonate, polystyrene as the work material. In the hot embossing process, key parameters include applied pressure, temperature during heating, duration of embossing, and temperature during demolding. Research Objectives: Developing straightforward and affordable methods to produce the micro featured molds needed for the hot embossing is a significant research goal. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 8, 2024 · pp. 12–28 Read article