Journal of Polymer & Composites Original Research
Tensile and Flexural Strength Quantification of Basalt-Reinforced Epoxy Composites Fabricated via Vacuum-Assisted Resin Transfer Molding at Varied Fiber Volume Fractions Description
Abstract
Fiber-reinforced polymer composites have been identified to possess excellent properties that render them very suitable in the aerospace, automotive, marine and renewable energy sectors. However, for the industrially scalable vacuum-assisted resin transfer molding (VARTM) process, optimization of mechanical properties of basalt epoxy composites must be achieved systematically, which means that the effect of the fibre volume fraction(VF) on the mechanical properties of the composite needs to be quantified for different fabrics with similar or different fibre types, with fibre VFR ranging from 30% to 60% and then panels were fabricated and subjected to comprehensive tensile and flexural tests according to ASTM standards, accompanied by a detailed microstructural analysis of the tested samples by FESEM and a void fraction measurement based on the density measurement. Basalt-epoxy composites were observed to have tensile and flexural strengths of 238 MPa and 295 MPa, respectively, which are 22% and 20% higher than the base line glass-epoxy properties, respectively, with an exceptionally low void fraction of 1.1%. The improvements are as a result of the improved interfacial bonding and reduced porosity. The results set a processing guideline for manufacturing high performance, defect minimized basalt-epoxy laminates and make VARTM basalt composites as a viable alternative sustainable material to traditional glass-Fiber material in the future for lightweight structural application.
Keywords
References (31)
- C. J. Vyas and R. L. Jhala, “Mechanical Characterization of Glass-Basalt Hybrid Composites with Different Fiber Weight Fraction,” Mechanics of Advanced Composite Structures, vol. 11, no. 2, pp. 295–308, Nov. 2024, doi:10.22075/MACS.2024.31330.1541.
- Reddy SSP, Suresh R, M.B. H, Shivakumar BP. Use of composite materials and hybrid composites in wind turbine blades. Materials Today: Proceedings. 2021;46:2827-2830. doi:10.1016/j.matpr.2021.02.745
- Hamzat AK, Murad MS, Adediran IA, Asmatulu E, Asmatulu R. Fiber-reinforced composites for aerospace, energy, and marine applications: an insight into failure mechanisms under chemical, thermal, oxidative, and mechanical load conditions. Advanced Composites and Hybrid Materials. 2025;8(1). doi:10.1007/s42114-024-01192-y
- Singh SK, Yadav A, Singh S, Jain A, Kumar A. Enhancement of mechanical and viscoelastic properties of epoxy and epoxy-nano silica composites using self-healing microcapsules. Materials Today Communications. 2025;43:111741. doi:10.1016/j.mtcomm.2025.111741
- da Silva Pinto CE, Arizaga GGC, Wypych F, Ramos LP, Satyanarayana KG. Studies of the effect of molding pressure and incorporation of sugarcane bagasse fibers on the structure and properties of poly (hydroxy butyrate). Composites Part A: Applied Science and Manufacturing. 2009;40(5):573-582. doi:10.1016/j.compositesa.2009.02.004
- Muhammad JH, Yousif AR. Effect of basalt minibars on the shear strength of BFRP-reinforced high-strength concrete beams. Case Studies in Construction Materials. 2023;18:e02020. doi:10.1016/j.cscm.2023.e02020
- Li S, Yao X, Hou S. Mechanical properties of sustainable fiber-reinforced composites. Acta Mechanica Sinica. 2026;42(2). doi:10.1007/s10409-025-24874-x
- Raajeshkrishna CR, Chandramohan P. Effect of reinforcements and processing method on mechanical properties of glass and basalt epoxy composites. SN Applied Sciences. 2020;2(5). doi:10.1007/s42452-020-2774-4
- Mani M. Silica nanoparticle-enhanced mechanical properties and energy absorption behavior of hybrid fiber-reinforced polymer composites for structural applications. Next Materials. 2025;9:101213. doi:10.1016/j.nxmate.2025.101213
- Deng X, Hoo MS, Cheah YW, Tran LQN. Processing and Mechanical Properties of Basalt Fibre-Reinforced Thermoplastic Composites. Polymers. 2022;14(6):1220. doi:10.3390/polym14061220
- Wei Z, Wang T, Li H, Dong T, Li Z, Guo X. Study of the flexural behavior of basalt fiber-reinforced concrete beams with basalt fiber-reinforced polymer bars and steel bars. Case Studies in Construction Materials. 2025;22:e04433. doi:10.1016/j.cscm.2025.e04433
- Scalici T, Pitarresi G, Badagliacco D, Fiore V, Valenza A. Mechanical properties of basalt fiber reinforced composites manufactured with different vacuum assisted impregnation techniques. Composites Part B: Engineering. 2016;104:35-43. doi:10.1016/j.compositesb.2016.08.021
- Jia H, Liu C, Qiao Y, Zhang Y, Dang X, Chen Y, et al. Enhanced interfacial and mechanical properties of basalt fiber reinforced poly(aryl ether nitrile ketone) composites by amino-silane coupling agents. Polymer. 2021;230:124028. doi:10.1016/j.polymer.2021.124028
- Beemkumar N, Subbiah G, Upadhye VJ, Arora A, Jena SP, Priya KK, et al. Thermal stability and flame-retardant properties of a basalt/kevlar fiber-reinforced hybrid polymer composite with bran filler particulates. Results in Engineering. 2025;25:104207. doi:10.1016/j.rineng.2025.104207
- Taheri F, Chowdhury SA, Ghiaskar A. Comparison of the Performance of Basalt Fiber-Reinforced Composites Incorporating a Recyclable and a Conventional Epoxy Resin. Polymers. 2025;17(10):1348. doi:10.3390/polym17101348
- Mun SY, Ha J, Lee S, Ju Y, Lim HM, Lee D. Prediction of enhanced interfacial bonding strength for basalt fiber/epoxy composites by micromechanical and thermomechanical analyses. Composites Part A: Applied Science and Manufacturing. 2021;142:106208. doi:10.1016/j.compositesa.2020.106208
- Negru R, Coșa AV, Ianto A, Tătar B, Sîrbu RC, Șerban DA. The Influence of the Manufacturing Technology on the Mechanical Properties of Woven Jute Fiber-Reinforced Epoxy Composites. Polymers. 2025;17(12):1649. doi:10.3390/polym17121649
- Gajjar T, Patel P, Joshi S, Shah D. Influence of fiber volume fraction variation on the mechanical properties of CFRP composites manufactured by VARTM process. Next Research. 2025;2(4):100957. doi:10.1016/j.nexres.2025.100957
- Debnath S, Maiti S, Adivarekar RV. General testing of wool composites. Wool Fiber Reinforced Polymer Composites. 2022:179-196. doi:10.1016/b978-0-12-824056-4.00012-1
- Mittal V, Saini R, Sinha S. Natural fiber-mediated epoxy composites – A review. Composites Part B: Engineering. 2016;99:425-435. doi:10.1016/j.compositesb.2016.06.051
- Yang X, Zhan L, Peng Y, Liu C, Xiong R. Interface Controlled Micro- and Macro-Mechanical Properties of Vibration Processed Carbon Fiber/Epoxy Composites. Polymers. 2021;13(16):2764. doi:10.3390/polym13162764
- Tian Y, Zhang H, Zhang Z. Influence of nanoparticles on the interfacial properties of fiber-reinforced-epoxy composites. Composites Part A: Applied Science and Manufacturing. 2017;98:1-8. doi:10.1016/j.compositesa.2017.03.007
- Kim JH, Kwon DJ, Shin PS, Beak YM, Park HS, DeVries KL, et al. Interfacial properties and permeability of three patterned glass fiber/epoxy composites by VARTM. Composites Part B: Engineering. 2018;148:61-67. doi:10.1016/j.compositesb.2018.04.041
- Musa AA, Park J, Hong G, Yoon SH, Onwualu AP, Kim M. Development of high-performance basalt fiber-reinforced polymer composite using a nanocellulose-based surface modification strategy. Composites Part A: Applied Science and Manufacturing. 2025;199:109191. doi:10.1016/j.compositesa.2025.109191
- Rahman MM, Ismail AE, Ramli MF, Rashid AHA. Predicting flexural properties of fiber reinforced composites: An experimental dataset analysis using machine learning models. Next Materials. 2026;11:101720. doi:10.1016/j.nxmate.2026.101720
- Farsani RE, Daghigh V, Derakhshani K. Tensile and flexural properties of basalt fibers/nano-alumina powder-reinforced multi-scale composites. Surfaces and Interfaces. 2024;46:104009. doi:10.1016/j.surfin.2024.104009
- Subagia A, Kim YJ. Influence of volume fraction of basalt fabrics on tensile and three-point bending behaviours of hybrid composites reinforced with carbon/basalt fabrics. AIP Conference Proceedings. 2023;2568:040007. doi:10.1063/5.0114190
- Wang Y, Wang Q, Shi S, Li J, Tse KM, Hameed N, et al. Quasi-static and high-rate flexural responses of intralaminar-hybridised basalt-flax fibre-reinforced polymer composites. Advanced Composites and Hybrid Materials. 2025;9(1). doi:10.1007/s42114-025-01559-9
- Chowdhury IR, O'Dowd NP, Comer AJ. Experimental study of hygrothermal ageing effects on failure modes of non-crimp basalt fibre-reinforced epoxy composite. Composite Structures. 2021;275:114415. doi:10.1016/j.compstruct.2021.114415
- Bulut M. Mechanical characterization of Basalt/epoxy composite laminates containing graphene nanopellets. Composites Part B: Engineering. 2017;122:71-78. doi:10.1016/j.compositesb.2017.04.013
- Rajkumar DR, Saravanan AR, Rachchh N, Rajendran R, Vijayakumar S, Patil N, et al. Mechanical and environmental performance of laminated composite plates reinforced with natural and synthetic fibers: a comparative study of flexural, water absorption and swelling characteristics. Discover Sustainability. 2025;6(1). doi:10.1007/s43621-025-01550-w