Search
35 articles for “heat exchanger design”
-
Advancements in Heat Exchanger Design for Improved HVAC System Efficiency
Abstract: Due to their direct impact on usage of energy, operational effectiveness, and environmental sustainability, heat exchangers have become vital components of the air conditioning, ventilation, and heating (HVAC) systems. The growing demand for energy-efficient HVAC solutions has driven extensive research and development efforts aimed at improving heat exchanger performance. Traditional designs, such as shell-and-tube and fin-and-tube heat exchangers, have long been utilized in HVAC applications. Nevertheless, these traditional types frequently …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 12, Issue 1, 2025 · pp. 44–52 Read article
-
Enhancing Efficiency and Adaptability of Double Pipe Heat Exchangers: Design and Implementation Perspectives
Abstract: The present study focuses on exploring the intricacies of twin pipe heat exchangers, highlighting their versatility and efficiency in various industrial applications. Twin pipe heat exchangers consist of concentric pipes through which fluids flow in opposite directions, enabling effective heat transfer across significant temperature gradients. This design is particularly advantageous in scenarios involving low flow rates or highly viscous fluids, as well as moderate heat loads. One of the key …
Published in Recent Trends in Fluid Mechanics · Vol. 12, Issue 1, 2025 · pp. 63–70 Read article
-
Analysis of Thermoelectric Generator for Automotive Exhaust Energy Recovery
Abstract: Utilizing waste heat from thermodynamic systems has shown to be a successful tactic for reducing environmental emissions and improving overall energy efficiency. About 40% of the chemical energy generated during fuel combustion is rejected by exhaust gases in internal combustion engines. It is possible to increase vehicle fuel efficiency and lower greenhouse gas emissions by harvesting this otherwise lost heat energy and turning it into useable electrical power. A viable …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
-
Design and Analysis of S-Glass Heat Exchanger
Abstract: This research work focuses on the composite material named S-Glass fibre Heat Exchanger, since the existing designs of heat exchangers are generally made up of metals which produce a critical amount of heat loss to the surrounding from the shell. These are also less corrosive resistant, have low life and high weight. To overcome these drawbacks, use of composite materials has become essential. There is a need to redesign it …
Published in Journal of Thermal Engineering and Applications Read article
-
Modeling and Simulation of Feed Forward Temperature Controller with Effect of Higher Gain on Chemical Reactors Heat Exchangers
Abstract: Chemical reactors are widely used in pharmaceutical process industries. The temperature controller design is an essential part of heat exchangers (HE) design for such reactors. The goal of this research is to design and validate the Feed Forward (FF) temperature compensator for the stared tank chemical rectors. The aim is to analyze the impact of high turbulence (Gain) performance on step response. For temperature management, a transfer function (TF) control …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 1, 2025 · pp. 30–40 Read article
-
CFD Analysis: Double Pipe Heat Exchanger, Latent Heat Storage, and BIM-CFD Integration
Abstract: This is a review work covering four research papers. Heat exchangers transport thermal energy across fluids; research in SolidWorks 2014 compared flow simulation to the effectiveness-NTU approach. Slow PCM charging/discharging is a global concern in latent heat storage; research on the influence of flow rate and temperature on melting and solidification durations discovered efficiency in a triple tube heat exchanger design. Advances in computational fluid dynamics for forecasting separated flows …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 2, Issue 2, 2024 · pp. 19–24 Read article
-
Design of Evaporator and Condenser for Solar Adsorption Refrigeration System
Abstract: Solar adsorption refrigeration systems provide a promising alternative for sustainable cooling in regions with limited grid access and high solar availability because they can convert low-grade thermal energy into refrigeration without mechanical compression. The performance of such systems depends strongly on the thermal behavior of the evaporator and condenser, since these components govern the refrigerant evaporation rate, condensation effectiveness, and overall cycle stability. This paper presents focus on the design …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 13, Issue 2, 2026 · pp. 1–10 Read article
-
Thermo-hydraulic Performance of Annular-Finned Double-Pipe Heat Exchanger: Numerical and Experimental Investigation of Metallic and Polymer Composite Tube Wall Materials
Abstract: Double-pipe heat exchangers are central to the process industries — dependable, easily maintained, and straightforward to fabricate. Their conventional form relies on metallic tube materials, most often copper or stainless steel. Both metals conduct heat well, but they are dense, prone to corrosion in aggressive service environments, and increasingly at odds with the light-weighting goals that drive modern system design. Fibre-reinforced polymer composites, epoxy-based materials, and thermally enhanced thermoplastics such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 891–909 Read article
-
Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
-
Enhancement of Thermo-hydraulic Properties of a Novel Composite-Based Spiral Fin Tube Heat Exchanger: An Experimental Investigation
Abstract: It is now crucial for engineers to enhance procedures and boost heat exchanger efficiency. Heat exchanger performance can be significantly enhanced by a variety of methods. Composite-based fins or enlarged surfaces are frequently utilized to increase the air-side heat transfer rate in a variety of heat transfer applications. Because composite materials are lightweight, highly thermally conductive, and resistant to corrosion, they were used. A composite based fin's efficiency is influenced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 238–251 Read article
-
Thermo-mechanical Modeling and Analysis of Heat Exchangers for Enhanced Performance in Renewable Energy Systems
Abstract: A comprehensive review of the thermo-mechanical properties of heat exchangers used in renewable energy facilities is presented in this research study. Heat exchangers are essential components of many renewable energy resources like biomass boilers, geothermal power plants, and solar thermal systems. It is crucial to comprehend their thermo-mechanical behavior in order to maximize efficiency, guarantee dependability, and increase operational lifespan. This work explores the complex interactions between mechanical stresses and …
Published in Journal of Experimental & Applied Mechanics · Vol. 15, Issue 1, 2024 · pp. 13–19 Read article
-
Corrugated Tube Shell-and-Tube Heat Exchanger Using Epoxy-Based Polymer Composite Coatings for Lightweight and Efficient Thermal Systems
Abstract: Corrugated tube geometries are widely recognized for their ability to enhance heat transfer through boundary layer disruption and secondary flow generation. In this study, a combined experimental and computational investigation is carried out to evaluate the thermo-hydraulic performance of a shell-and-tube heat exchanger incorporating corrugated stainless steel tubes integrated with an epoxy-based polymer composite coating and housed within a mild steel shell. Unlike conventional metallic systems, the present work introduces …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 603–617 Read article
-
Modeling of MHD Hybrid Nanofluid Flow with Radiation and Chemical Reaction Effects for Advanced Composite and Energy Applications
Abstract: Hybrid nanofluids reinforced with polymer-based matrices and nanoparticles have emerged as promising working fluids for advanced composite processing and thermal management systems. Their superior thermo-physical properties enable efficient cooling and energy transport, making them suitable for applications in polymer extrusion, composite curing, thermal insulation coatings, solar energy devices, electronic packaging, and nuclear system cooling. In this study, we investigate the heat and mass transfer behavior of magnetohydrodynamic (MHD) hybrid nanofluid …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 648–660 Read article
-
Investigation to Enhance Performance of Finned U-Tube Shell-and-Tube Heat Exchangers Using Epoxy Based Polymer Composite Material
Abstract: Shell-and-tube heat exchangers remain indispensable in thermal engineering systems; however, conventional metallic configurations often face challenges related to corrosion, weight, and limited thermal optimization. In this study, a novel approach is proposed by integrating epoxy-based polymer composite materials with finned U-tube geometries to enhance thermo-hydraulic performance while addressing material limitations of traditional systems. The work focuses on the development and evaluation of a hybrid heat exchanger comprising a mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 618–633 Read article
-
Experimental Investigation of Heat Transfer Rates in Water Coils Under Various Flow Conditions
Abstract: This study investigates the influence of various flow conditions on heat transfer rates in water coils through experimental analysis. Water coils, crucial for efficient thermal management in industrial applications, were tested under different flow rates and orientations to assess their impact on heat transfer performance. The experiment involved measuring heat transfer coefficients and pressure drops for coils subjected to flow rates ranging from 0.5 to 5 L/min and comparing results …
Published in Journal of Refrigeration, Air conditioning, Heating and ventilation · Vol. 11, Issue 2, 2024 · pp. 36–42 Read article
-
Experimental Investigation on Heat Transfer Enhancement in Shell and Tube Heat Exchanger Using Graphene Nanofluids
Abstract: The paper focuses on the dispersion of Graphene nanoparticles in a water–ethylene glycol based fluid to investigate their impact on the convective heat transfer performance of the resulting nanofluid. Various concentrations of graphene nanoparticles were prepared, and the nanofluids were subjected to different ultrasonication durations to ensure proper dispersion and stability of the nanoparticles within the base fluid. The study involved extensive experimental evaluation to systematically analyze how the nanoparticle …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 32–38 Read article
-
Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article
-
Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
-
Statistical Modeling of Heat Transfer and Fluid Dynamics: Application in Mechanical Engineering Design
Abstract: Understanding and optimizing the intricate processes involved in heat transfer and fluid dynamics—two concepts essential to mechanical engineering design—require statistical modeling. Engineers can forecast, regulate, and enhance the performance of systems including heat exchangers, turbines, cooling mechanisms, and different fluid machinery by using statistical approaches. In order to address uncertainties, variability in material properties, boundary conditions, and operational parameters, this work investigates the integration of statistical modeling tools in the …
Published in Research & Reviews : Journal of Statistics · Vol. 13, Issue 2, 2024 · pp. 18–22 Read article
-
Waste-Heat Recovery Systems for Sustainable Industrial Energy Management
Abstract: Industrial processes consume vast amounts of energy, often resulting in substantial heat losses to the environment. Waste-heat recovery (WHR) systems provide a viable solution to harness this otherwise lost thermal energy, improving overall energy efficiency, reducing operational costs, and contributing to sustainable industrial practices. This study investigates the design, implementation, and optimization of waste-heat recovery systems across various industrial sectors, including power generation, chemical processing, cement production, and steel manufacturing.The …
Published in Journal of Water Pollution & Purification Research · Vol. 13, Issue 1, 2026 · pp. 78–84 Read article