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57 articles for “cutting parameters”
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Optimizing Plasma Cutting Parameters for Thin Mild Steel Sheets of Various Thicknesses
Abstract: Plasma machining was investigated for suitability to cut thin sheets and the quality obtained was assessed. The main objective of this investigation is to machine or cut required Mild steel sheet thicknesses and to determine the surface roughness and MRR values. Traditional cutting techniques have been discovered to be costly in terms of both time and resources. This study may be valuable to car converters, such as firms that make …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 1, 2023 · pp. 23–28 Read article
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A review on Methodology used for Dry Turning of AISI 52100 Steel
Abstract: Bearing steel like AISI 52100 is one of the most widely used high cutting steel in industry for manufacturing of bearing. A large amount of coolant is used for machining at high speed due to which increase there has been a significant increase in environmental hazards. So Green or Dry manufacturing with optimize cutting parameters and its effect on tool material & work piece quality need to be studied to …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 467–475 Read article
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Minimum Energy Criteria for Machining to Determine Energy-Productivity Relationship
Abstract: In this research segment, cutting rates were changed while depth of cut and feed rate remained fixed. The results of cutting using a standard uncoated carbide insert were compared. Cutting speeds were maintained at a constant. After determining the optimal cutting condition for the equipment and material. To determine optimal tool life and cutting speed, turning operations were performed. In industrial cutting operations, flank wear reduces tool life. For single-point, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 81–94 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article
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Strategic Optimization of CNC Machining in Production Systems: A Managerial Review of Methods, Metrics, and Industry 4.0 Integration
Abstract: Computer numerical control (CNC) machining has significantly influenced modern production systems by enabling higher efficiency, quality, and sustainability. As industrial operations strive for leaner production and strategic competitiveness, optimization of machining parameters—including cutting speed, feed rate, depth of cut, and tool path strategies—has emerged as a cornerstone of production planning. This review evaluates the optimization methodologies developed from 2015 to 2025, spanning traditional mathematical models to artificial intelligence (AI)-driven metaheuristic …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 25–30 Read article
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Performance Evaluation of Eco-friendly Cutting Fluid in Machining Process—An Approach towards Environmentally Friendly Production
Abstract: The machining industry's evolving environmental consciousness has prompted a growing demand for cutting fluids devoid of chlorine and sulphur, thus fostering sustainable machining practices. This surge in demand is driven by mounting apprehensions over environmental contamination and worker safety. As the industry transitions to modern cutting fluids, it becomes imperative to comprehend their effectiveness and the optimal machine parameters required for their deployment in the turning process. In our current …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 149–160 Read article
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Laser Beam Machining Techniques and Applications: A Review
Abstract: Laser beam machining (LBM) is the most common thermal energy-based non-contact, non-conventional machining process. The non-conventional manufacturing processes are used to remove extra material using a variety of mechanical, thermal, electrical, chemical, or combinations of these energies without the use of sharp cutting tools as is required for conventional manufacturing. With innovative approaches to manufacturing processes, it has transformed a number of industries. It is frequently used to machine a …
Published in Journal of Microwave Engineering and Technologies · Vol. 11, Issue 3, 2024 · pp. 28–35 Read article
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Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
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Multi-Response Optimization of Turning Parameters with Vikor-Entropy Method on Machining of AA6061-TiB2 In-Situ Composites
Abstract: In the manufacturing and metal cutting industries, the quality of the surface and strength is essential in defining the surface finish; an excellent surface finish indicates excellent quality in the product. The influence of machining parameters speed, feed and depth of cut on responses like material removal rate, surface roughness and Power consumption on turning of AA6061-TiB2 composites is investigated using the VIKOR-ENTROPY method. The effects of changing parameters on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 256–268 Read article
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Enhancing Cooling Efficiency in Dual Nozzle CO2-Based Vortex Tube Systems for Machining Titanium Alloys: Implications for Polymer and Composite Processing
Abstract: In machining of Titanium alloys, the cutting temperature plays a vital role that directly influences the performance and it is required to maintain as low as possible. In this study, a dual nozzle Vortex Tube Cooling System (VTCS) that supplies cool compressed CO2 gas is developed to reduce the cutting temperature in Ti-6Al-4V machining. The experiments were conducted at constant cutting and flow parameters during turning at different levels of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 284–291 Read article
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Optimization of Surface Roughness and Material Removal Rate in Turning of Al-6061 Using Taguchi Methodology, Fuzzy Logic, and Measurement System Analysis
Abstract: The optimization of machining parameters please a crucial role in improving product quality and productivity in manufacturing processes. This study focuses on the turning of aluminium 6061 alloy, aiming to optimize two key performance measures: Surface Roughness and Material Removal Rate. An integrated approach combining to Taguchi methodology, fuzzy logic and measurement system analysis (MSA) is proposed to achieve this objective. Taguchi design of experiments using and L9 orthogonal array …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 4, Issue 1, 2026 Read article
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Fabrication and drilling characterization of Hemp & Grewia-Optiva hybrid composite and comparison with ANN model
Abstract: In recent days the use of natural fibers has increased over synthetic fibers due to various advantages. The alkali treatment for these natural fibers further improves the adhesion between fiber and matrix and greatly enhances the mechanical properties of the composite. The present study involves the fabrication of a hybrid composite using the alkali-treated (5% NaOH concentration) natural fibers – Hemp &Grewia-optiva as reinforcement material and epoxy as a matrix …
Published in Journal of Polymer & Composites · Vol. 12, Issue 3, 2024 · pp. 138–146 Read article
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Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
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An Experimental Investigation on Surface Roughness of Laser Beam Machining of Aluminium Alloy
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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Experimental Study of Roughness Analysis of AISI 316L Material using Fiber and CO2 LBM
Abstract: Laser beam machines have gained significant attention as a precise and versatile method for cutting and shaping materials in various industries. This study investigates the surface roughness characteristics of SS 316L, a commonly used stainless steel, when subjected to laser beam machining using both fiber and CO2 laser sources. The aim of this research is to compare the effects of these two laser types on the final surface finish of …
Published in International Journal of Solid State Innovations & Research · Vol. 2, Issue 2, 2024 · pp. 12–21 Read article
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Exploring the Influence of Machining Parameters on Geometric Form and Orientation Controls (23 Design)
Abstract: This work explores the influence of machining parameters using on geometric form controls flatness and straightness as well as orientation control parallelism using an aluminum 6061 workpiece. Due to its good strength, machinability and cost- effectiveness, aluminum 6061 is widely used. In this experimental work, full factorial design is used and each factor has two levels. The response parameters chosen include flatness, straightness, and parallelism, which govern the form and …
Published in Journal of Experimental & Applied Mechanics · Vol. 16, Issue 1, 2025 · pp. 10–16 Read article
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Implementing Quality by Design (QbD): Strategies, Challenges, and Best Practices across Industries
Abstract: The present comprehensive review investigated the dynamic landscape of quality standards within the pharmaceutical sector, with a primary focus on the implementation and impact of Quality by Design principles. It illuminated the multifaceted challenges encountered by pharmaceutical companies in upholding stringent quality standards amidst evolving regulatory requirements and complex manufacturing processes. By embracing Quality by Design principles, the industry aims to foster a proactive and systematic approach to product development …
Published in Research and Reviews: A Journal of Pharmaceutical Science · Vol. 15, Issue 2, 2024 · pp. 28–36 Read article