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91 articles for “casting design”
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Autonomous Optimization, Method Design of Casting and Its Experimental Validation: A Case Study
Abstract: The metal casting is a complicated but a mass production manufacturing technique. But on the otherhand, the chances of casting rejection are also more if proper attention is not made at every stage ofcasting production. In the metal casting process, higher yield and minimum defects level are expectedby the foundry industries. In the present global and competitive world metal casting industries needsto perform efficiently with a reduction in rejections. This …
Published in Trends in Machine design · Vol. 8, Issue 1, 2021 · pp. 1–10 Read article
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Technological Progress in Thin Wall Austempered Ductile Iron: From Manufacturing to Operation
Abstract: Nowadays, aluminum is used more often than cast iron in the production of cast parts due to the desire to reduce vehicle weight. Theoretically, austempered ductile iron can be used in high strength, light weight parts because thin wall austempered ductile iron (TWADI) components can be produced with strength-to-density ratios that are comparable to those of cast aluminum. Thus, advancements in the technology of thin wall austempered ductile iron are …
Published in Journal of Experimental & Applied Mechanics · Vol. 14, Issue 2, 2023 · pp. 38–52 Read article
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Effective Design of Riser for Defect-Free Casting
Abstract: Accurate design of riser helps in producing a defect free casting part. Inaccurate design of riser results in defects like hot spot, shrinkage and blow holes. Present paper focuses on the study of the different parameters occurring during a solidification process, equation which governs the solidification problem and different boundary conditions which play vital role during heat transfer in a solidification process. A literature study is also been conducted in …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 2, 2017 · pp. 23–27 Read article
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A Review on Study of Casting Defect in Automobile Component
Abstract: Casting process is the most widely used process in manufacturing industries especially in automotive products. Production of casting involves various processes like pattern making, molding, core making and melting. It is very difficult to produce defect free castings. In developing country, foundry industries suffer from poor quality and productivity due to involvement of number of process parameters in casting process, which challenges explanation about the cause of casting defects. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 8–13 Read article
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Sand Casting Process Optimization via Design of Experiments: A Review
Abstract: Designing and optimizing of gating is an essential part of casting foundry as it contributes significantly to predict and minimize the flow turbulence resulting to casting defects like rough surface, sand inclusion, etc. An Optimization scheme for gating design parameters for casting was proposed with different past studies of the researches. Various designs were modeled and mould filling simulation rooted to minimize turbulence and macro defects are recommended in this …
Published in Trends in Machine design · Vol. 4, Issue 3, 2017 · pp. 1–4 Read article
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Application of E-Foundry Based Simulation for the Development of Gating System Design for Endshield FG200 Casting
Abstract: Every casting, by virtue of its geometry, shape, basic material, composition and process has an optimal method. Casting should be designed to achieve controlled progressive directional solidification so that it becomes free from solidification related defects particularly shrinkage porosity. In this research project, endshield FG200 grey casting is being simulated using efoundry for the development of new gating system design. This new gating system ensures directional solidification in casting, thus …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 3, 2017 · pp. 8–17 Read article
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A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
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Optimization of dry sliding wear behaviour of AA6061 (as cast) and AA6061 (HT) aluminium alloy using design of experiment approach
Abstract: The dry sliding wear behaviour of AA6061 (as cast) and AA6061 (HT) aluminium alloy has been optimized using Taguchi Orthogonal array design. Experiments were conducted to study the influence of various parameters like, load(N), sliding speed(m/sec) and sliding distance on the dry sliding wear behaviour of both AA6061(as cast) and AA6061(HT) aluminium alloy using L9 orthogonal array design. The experiments were carried out to determine the significant controlling parameter affecting …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 1–6 Read article
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A Review on Pressure Die Casting Technology and Recent Developments in Die Design
Abstract: A high production rate and cost effective method primarily used in the production of non-ferrous castings is the Pressure Die Casting (PDC) technology. It is widely used in the manufacturing of automobile components of complex geometry and intricate forms and shapes that may be difficult to produce by the other conventional casting processes. This paper gives an insight into the types of pressure die casting techniques. It also describes the …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 85–99 Read article
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Design and Analysis of Water Based Core Technology for a Casting of Light Weight Alloys: Core Casting
Abstract: Casting of light weight alloys like Aluminium based on sand core are gaining importance in several industrial and automobile applications. For replacing the sand by the salt to make core for lightweight alloys has been under the research owing to its excellent mechanical properties coupled with easy removal without using any kind of chemicals. Addition of salt core used as core material can reduce the solid waste which is generally …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 2, 2015 · pp. 25–30 Read article
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Virtual Tooling Development and Tooling Cost Estimation for Sand Casting
Abstract: Casting is a major manufacturing process. It requires an understanding of a wide range of geometrical, material and process parameters. For producing cost effective casting, in today's market of intense competition, where the need of the hour is to develop quality products at low cost and short lead time, innovative and cost effective designs are the means to success. Early cost estimation, necessary for design-to-cost philosophy, serves as a decision …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 59–66 Read article
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Lean Production using Casting Simulation to Promote FTR Approach
Abstract: When the talk is about the green production, then intention is to develop a product with first-time-right approach. Foundry desperately needs such production system, as it provides wide range of products. Even the small errors in the inputs (concept, design, raw material, process, etc.) can lead to wasted outputs [1], and invite unwanted cost of reworking. Thus, it is of extreme importance to develop the castings with FTR (first time …
Published in Journal of Production Research & Management · Vol. 3, Issue 2, 2013 · pp. 23–29 Read article
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A Brief Description of Vibration and Noise Control in Vehicles
Abstract: In the following paper, the advanced and present state of the art technologies in vehicle’s noise and vibrations control are described. Designers and manufacturers have to dedicate the majority of their skills in ensuring that a vehicle is stable in terms of generated noise and vibration furthermore vehicle manufacturer always pay attention to the global competition of their product, stick to government regulations and rider comfort while casting or designing …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 3, 2016 · pp. 1–11 Read article
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Optimization of Process Parameters of an Induction Furnace for Aluminium 6061 using Robust Design Approach
Abstract: Electric induction furnaces are extensively used in the foundry industries for the preparation of alloys and metal castings. The induction furnace works on the principal of electromagnetic induction. Some of the applications of induction heating include heat treatment, melting, surface treatment and in food industry. The detailed study about the working of an induction furnace was done. The induction furnace procured by mechanical department of our college is made by …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 1, 2017 · pp. 6–12 Read article
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Advances in Polymer-Based Nanocomposites for Moisture-Sensitive Applications
Abstract: Polymer-based nanocomposites have emerged as promising materials in sensor technology due to their superior mechanical, electrical, and environmental stability. These advanced materials offer unique advantages, such as enhanced sensitivity, durability, and adaptability to various environmental conditions, making them highly suitable for sensor applications. One of the most significant breakthroughs in this field is the integration of semiconducting nanoparticles (NPs) within a polymer matrix, which has led to remarkable improvements in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 145–152 Read article
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Heavy Metal Removal from Textile Industrial Effluent using Banana Exocarp Derived Cellulose Acetate Graphene Nanocomposite Membranes
Abstract: The disposal of textile effluent is responsible for serious human health concerns and above all environmental concerns to all kind of species. This indicates that there is immediate and urgent need of emerging, efficient with sustainable recycling technologies. In this paper, banana exocarp as agriculture-based waste, in terms of substrate was utilised as major raw material. The extracted cellulose from the substrate with homogeneous acetylation process, transformed into cellulose acetate …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 51–62 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Simulation and Analysis to Reduce the Shrinkage Defect in Sand Casting for the Rotor: A Review
Abstract: Casting is a process in which the metal is melted and poured into mold and allows it to solidify to get desired shape. Objective of investigation is to review on simulation and analysis to reduce the shrinkage defect in sand casting. In ductile iron casting, shrinkage defect is common. It is generally seen at the last solidifying area of casting. Other parameters like getting system, feeder, metallurgy of material, part …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 23–26 Read article
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Android Voting System Using Face Recognition
Abstract: This work investigates a novel authentication approach for online voting systems that includes facial recognition verification. The goal is to create an automated voting system that increases election security and voter convenience. Voters prefer to cast their ballots in designated areas, such as polling booths, resulting in long lines and the majority of people missing out on the chance to vote. Ineligible voters may potentially fabricate their ballots, generating a …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 1, 2024 · pp. 15–20 Read article
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AN EXPERIMENTAL INVESTIGATION OF HIGH PERFORMANCE BY USING STEEL AND POLYPROPYLENE FIBRES
Abstract: This study explores the feasibility of partially substituting conventional cement in concrete with steel and polypropylene fibers to improve mechanical performance and introduce alternative composite materials. Concrete cube specimens measuring 150 × 150 × 150 mm were cast with varying mix designs corresponding to M20 and M25 grades. The experimental program was executed in two distinct phases. In Phase I, control mixes of M20 and M25 grade concrete were prepared …
Published in Recent Trends in Civil Engineering & Technology · Vol. 15, Issue 3, 2025 · pp. 7–13 Read article