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17 articles for “Welding current”
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Weldability of Aluminum Alloy Using Pulsed current Tungsten Inert Gas Welding Process forMechanical Properties: A Review
Abstract: In the TIG welding, also known as gas tungsten arc welding, metal components are bonded by applying heat or pressure. Inert gas is used in pulsed current welding to encapsulate the electrodes and weld pools. Tungsten inert gas is used in the complex welding process known as TIG welding. It alternates between amps operating at high and low levels. Here, increasing the current results in improved power production and weld …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 28–37 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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Influence of Different Fluxes on the Angular Distortion of A-TIG Welded 316L Steel Plates
Abstract: The conventional Tungsten Inert Gas (TIG) welding process is an autogenous welding process primarily used to weld thin metal sheets in the food processing and chemical industry. The process can weld almost all engineering materials but suffers from the limitation of slow speed and inability to weld thick sections. With the development of A-TIG welding, some of the drawbacks of traditional TIG welding have been addressed, where the activated flux …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 99–103 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article
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Optimization of Process Parameters for Cu90Ni10 Alloy Processed by Wire Arc Additive Manufacturing (WAAM) Using an L9 Orthogonal Array
Abstract: Abstract Wire Arc Additive Manufacturing (WAAM) has gained significant attention in recent years as a promising technique for producing complex metallic components. This study focuses on the processing of Cu90Ni10 alloy using WAAM and employs an L9 orthogonal array to optimize the mechanical properties of the resulting components. Cu90Ni10 alloy is known for its excellent corrosion resistance and electrical conductivity, making it a critical material in various industries, including aerospace …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 292–301 Read article
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Taguchi Method: A New Approach for Evaluating and Optimizing Parameters of TIG Welding
Abstract: The construction and industrial sectors must improve the quality of their welds. An experimental plate fabricated of SS304L was to be tungsten inert gas (TIG) welded in this experiment, and an effort was made to enhance the mechanical properties. The Taguchi L9 orthogonal array was used to organize the experiment, and the mechanism of advancement was used to simulate the performance. The tensile strength of the welded junction rises in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 2, 2023 · pp. 121–129 Read article
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Optimization Of Mechanical Properties Of 500/7 Grade Ductile Cast Iron (DCI) By Using SMAW: Applications In Reinforced Composites And Thermoplastics Through Taguchi & GRA
Abstract: Welding, a critical manufacturing process, is broadly engaged to join metals and thermoplastics using heat, pressure, or both. This study inspects the Shielded Metal Arc Welding (SMAW) method to optimize welding parameters and improve the mechanical properties of Ductile Cast Iron (DCI) grade 500/7, a material widely used in high-strength and thermal conductivity applications in aerospace and automotive sectors. Using an L9 OA (orthogonal array), experiments were conducted on nine …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 204–222 Read article
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Microstructure Analysis and Material Properties of Weld Slag as Fine Aggregate in Concrete
Abstract: To reduce the amount of river sand used, researchers and engineers have developed their own solutions. The well-known technique of submerged-arc welding can create high-quality welds in a variety of thicknesses for ferrous, stainless, and even some non-ferrous metals. The procedure involves an electric current flowing constantly between a welding wire and the work piece, creating an arc. In submerged arc welding, the shielding flux is transformed into slag during …
Published in Recent Trends in Civil Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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Heat Transfer by Arc Welding for A Similar Material Joint
Abstract: Electric arc welding (EAW) is a traditional fabrication process used in wider domestic, commercial and industrial application. Welding is a joining of two materials with the application of heat at the molecular level with the application of heat and pressure. Many materials used for welding application for different joining process. Maraging steel is special steel used for production of different air-craft components. Maraging material is used for heavy tools, producing …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 1–13 Read article
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Statistical Modeling for Weld Quality Assessment using AI SAW Welding of Mild Steel
Abstract: The main issue to the industries that apply Submerged Arc Welding (SAW) is quality assurance since the structural integrity dictates safety and the performance of the industry. The existing system of checking manuals is not only time consuming but also has human errors that make it mandatory to deploy automated intelligent systems. This study carries out an extensive comparison of the leading approaches based on the use of Artificial Intelligence …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 892–907 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article
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Polymer-Inspired Underwater Friction Stir Welding of Aluminum–Copper Composite Joints
Abstract: The problem of high-performance dissimilar joints and their compatibility with polymer and composite engineering applications is the impetus to the current work. This paper seeks to investigate the possibility of applying the polymer-based composite ideas with underwater friction stir welding (UWFSW) to improve the performance of AA5083 aluminumcopper joints. To achieve this a systematic experimental method was followed by varying the tool rotational speed, traverse speed and tilt angle and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 372–383 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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An Overview of New Coastal Research Vessel (N-CRV) Dry Dock and Construction
Abstract: A New Coastal Research Vessel (N-CRV) is a specialized ship designed for scientific research in fields like oceanography, geology, biology, and atmospheric studies, equipped with specific facilities and accommodations for sea missions. This paper discusses the coastal research ship dry-dock, construction, and design process, which involves three stages: concept, preliminary, and contract design. N-CRV must utilize scientific cruise, Exclusive Economic Zone (EEZ) survey, deployment, data collection, and seawater sample collection …
Published in Journal of Offshore Structure and Technology · Vol. 11, Issue 3, 2024 · pp. 1–11 Read article