Search
46 articles for “MRR(Material Removal Rate)”
-
Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
-
Experimental Investigation and Analysis of Dry EDM process for Material Removal Rate and Tool Wear Rate
Abstract: The importance of Electrical Discharge Machining process is increasing, especially for the machining of electric conductive ceramic materials. EDM is particularly ideal due of its thermal operating principle, which allows for almost force-free machining. The effect of air on the machining characteristics of the dry electrical discharge machining (EDM) process is investigated in this study. Researchers regard dry electrical discharge machining to be an environmentally benign machining process, and many …
Published in Journal of Thermal Engineering and Applications · Vol. 9, Issue 1, 2022 · pp. 36–44 Read article
-
Optimization of WEDM Process Parameters Using a Hybrid Multi-Criteria Decision Making Approach
Abstract: The effectiveness of the manufactured parts is typically measured by more than one performance characteristics. Hence the manufacturing engineers frequently experience the difficulty in optimizing the multiple responses at a time. The present work is to explore the effect of wire electrical discharge machining (WEDM) process parameters in machining of Aluminum metal matrix composite (AMMC). The multiple performance characteristics of material removal rate (MRR) and surface roughness (Ra) are optimized …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 24–30 Read article
-
Experimental Investigation and Optimization of Machining Parameters for Al6351 Alloy Using a Modified Taguchi Approach
Abstract: Machining processes encompass both conventional and non-conventional techniques and optimizing machining parameters is crucial for achieving high-quality outcomes. However, simplifying these processes remains a significant challenge. This study focuses on determining the optimal machining parameters—cutting speed, feed rate, and depth-of-cut to enhance performance characteristics in Al6351 alloy plates. The parameters evaluated include surface roughness (Ra), material removal rate (MRR), resultant forces (RF), and temperature at the tool- workpiece interface (Temp). …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1463–1481 Read article
-
Multi Objective Optimization in Turning Parameters of Al 6463 using Principal Component Analysis
Abstract: AbstractIn multi objective optimization, weight criterion of each objective is important for producing better and accurate solutions. Now a day, due to the growing requirement of the higher precision apparatus for its useful aspect, machining time (MT) and material removal rate (MRR) of a machined part plays a significant role in the modern manufacturing process. This study focuses on optimizing CNC turning parameters on Al 6463 based on principal component …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 2, 2017 · pp. 6–15 Read article
-
Advanced Micromachining with Abrasive Jet Machining: Experimental Observations and Model Comparisons
Abstract: Abrasive Jet Machining (AJM), also known as Micro Blast Machining, is a non-traditional machining process that removes material through the erosive action of a high-velocity gas jet carrying fine abrasive particles. This process is particularly effective for machining intricate shapes in hard and brittle materials that are heat-sensitive and prone to chipping. Similar to sandblasting, AJM is widely utilized for tasks such as deburring, rough finishing, and micromachining, especially in …
Published in Journal of Instrumentation Technology & Innovations · Vol. 15, Issue 3, 2025 Read article
-
Experimental Study on the Effect of Nose Radius for Multiple Responses in Turning of EN24 Using Grey Analysis
Abstract: The present work is to study the effect of turning process parameters on the multiple responses of material removal rate (MRR) and surface roughness (Ra). The experiments were carried out on EN24 a medium carbon steel which has a wide range of applications in the field of aircraft and automotive and mainly use in components such as gears, shafts, studs and bolts, connecting rods, propeller or gear shafts and aircraft …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 3, 2018 · pp. 10–16 Read article
-
Optimizing Machining Parameters for Surface Roughness and Metal Removal Rate While Turning of Aluminium Based Metal matrix Composite
Abstract: Nowadays demand of lightweight materials is increasing tremendously and aluminum based metal matrix composite (MMC) plays important role to fulfill such demands due to characteristics like lightweight and high strength. This work is intended to investigate the effect of the variables like speed, feed and depth of cut, on surface roughness and MRR. This work is carried out on Aluminum based MMC with 10% of boron carbide (B4C). Taguchi’s L27 …
Published in Journal of Mechatronics and Automation · Vol. 6, Issue 3, 2019 · pp. 42–48 Read article
-
Study of pH Behaviour of Slurry on Surface Morphology of Copper Material with Single Pole Magnetic Abrasive Finishing Process
Abstract: The chemical oxidizers—sodium hydroxide, Marshall’s acid salt, and hydrogen peroxide—were effectively employed in the wet polishing of copper using the SPMAF experimental setup. The manuscript explores preparation of slurry used for polishing copper material using single pole magnetic abrasive finishing (SPMAF) framework. The slurry contains distilled water, 1200-grit aluminum oxide abrasives, sodium hydroxide (NaOH), potassium persulfate (K₂S₂O₈), and hydrogen peroxide (H₂O₂), combined in precise amount. Specifically, 100 ml of distilled …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1887–1896 Read article
-
Effect of Various Process Parameters on MRR in Manual Air Plasma Arc Cutting of AISI 1017 Mild Steel using ANN
Abstract: As per recent industrial surveys it is investigated that manufacturing companies define the quality of thermal cutting process by the dimension of work material and cutting surface appearance. Therefore, the surface roughness and material removal rate (MRR) are primarily considered. In this work the effect of three input parameters air pressure (P), cutting current (I) and cutting velocity (v) on material removal rate (MRR) is obtained experimentally. An artificial neural …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 8–14 Read article
-
Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
-
Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
-
Parametric optimization of end milling operation on EN24 – A Mapping Review
Abstract: The milling of EN24 hardened steels has been applied in many cases in production. The purpose of this review is to study the effect of influence of milling operation parameters such as cutting speed, feed and depth of cut on the material removal rate and surface roughness in milling of EN24 steel. The effect of milling operation parameters are evaluated for minimum surface roughness and maximizing material removal rate. Maximum …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 42–48 Read article
-
Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
-
Optimization of Turning Parameters of EN-36 for Material Removal Rate and Tool Life based on Taguchi and RSM Method
Abstract: In this experimental study the effect of cutting parameters on material removal rate (MRR) and tool wear rate (TWR) during turning of EN-36 material on turning machine is determined. In this work, firstly, all the cutting parameters namely, spindle speed (SS), feed rate (FR) and depth of cut (DOC) are designed by using suitable orthogonal array in Taguchi method. The experimental studies were accompanied under the varying spindle speed, feed …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 1, 2016 · pp. 14–24 Read article
-
Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
-
Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
-
Optimization of Performance Characteristics of Rail Wheel Profiling using Taguchi with ANOVA
Abstract: Optimization is the process or technique to approach the best output goal, which is necessary, that the production of the industries at the best quality in minimum total input cost and maximize the profit. So there are many optimization methods, one of them is Taguchi method. The outline of the paper, the optimization approach based on Taguchi method, which is to optimize the cutting parameter in under grounded CNC Turning …
Published in Trends in Transport Engineering and Applications · Vol. 2, Issue 1, 2015 · pp. 25–38 Read article
-
Evaluation of Optimal Parameters for Wire EDM Machine on En45A Alloy Steel using Taguchi and Grey Relational Analysis (GRA) Method
Abstract: The core goal of this research paper is to evaluate process parameters of wire electrical discharging machining and to find out the best parameter among the multiple responses given by machine. Wire cut machine is very accurate and precise machine which is actually manufactured to cut those material which have high strength, toughness, and hardness. This machine works on melting property; here spark is generated between the work piece and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 11–21 Read article
-
Optimization of Process Parameters in Wire EDM of HCHCrD2 using RSM-based Multi-objective Genetic Algorithm
Abstract: While precision is of paramount importance in machining of high strength conductive materials, Wire Electrical Discharge Machining (WEDM) is preferred. In the present work, experimental study has been carried to identify the appropriate process parameter settings for wire electrical discharge machining of high carbon high chromium D2 steel (HCHCrD2). The process parameters such as pulse peak current, pulse duration, pulse-off time, wire feed, wire tension and flushing pressure are considered. …
Published in Journal of Mechatronics and Automation · Vol. 5, Issue 1, 2018 · pp. 6–10 Read article