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25 articles for “Lean Waste”
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Enhancement of Highway Project Performance Using Lean Construction Method: A Review
Abstract: Abstract: The construction business has low profitability as contrast with different industries since numerous years even after the utilization of new advancements and new procedures use in construction. Lean idea is exceptionally famous in assembling businesses to enhance profitability by smooth work process and limit the waste. In this Research paper, an investigation of the lean development ideas and its application to development industries was finished by live study. Contextual …
Published in Journal of Construction Engineering, Technology & Management · Vol. 8, Issue 3, 2018 · pp. 5–8 Read article
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Productivity Improvement of Exhaust Gas Recirculating (EGR) Elbow by Using Value Stream Mapping of Lean Manufacturing – A Technical Review
Abstract: Lean Manufacturing is becoming an integral part of the manufacturing sector. Many manufacturers struggle to produce a product, produce the right products or services in the right place and timely delivery meeting. To survive in today's competitive world, manufacturers need to come up with innovative ways reducing production lead times to improve productivity and performance goal. Today, it is aimed at improving production performance by reducing production lead time and …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 1, 2022 · pp. 39–44 Read article
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Optimization of Production Processes to Minimize Waste and Improve Efficiency in Automobile Servicing Plant Using Lean Six Sigma
Abstract: This study focuses on optimizing production processes within an automobile servicing plant to minimize waste and enhance efficiency through the application of lean six sigma (LSS) methodologies. Utilizing a case study approach, the research addresses real-time challenges related to productivity and waste reduction. Data collection involves assessing machine functionality metrics, material and labor flow at various stages of the servicing process. The optimization strategy integrates lean tools including value stream …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 2, 2024 · pp. 47–63 Read article
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A Review on Applications of Lean Manufacturing Principles
Abstract: This paper has been written for analyzing the policy of the lean manufacturing and identifying its scope by waste reduction techniques. Various concepts of lean manufacturing are analyzed to explore the manufacturing process. Various articles are studied to explore the use of lean principles and techniques to identify the waste. In these literature studies, some of the authors have focused on value stream mapping for analyzing the system, and many …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 1, 2016 · pp. 6–9 Read article
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A Review on Implementation of Lean Manufacturing in Maize Grinding Mill Assembly Line
Abstract: At present scenario, lean manufacturing has become a worldwide phenomenon. It is quite successful in drawing the attention of companies of all sizes. A large number of organizations are following the lean technologies and experiencing vast improvements in quality, production, customer service and profitability. Lean manufacturing is a systematic approach to identify and eliminate the waste through continuous improvement. The manufacturing industry in India must also look to leverage its …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 1, 2016 · pp. 10–14 Read article
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Integrating Genetic Algorithms with Lean Manufacturing for Enhanced Production Efficiency
Abstract: Lean manufacturing is a well-established philosophy focusing on the systematic reduction of waste and the ongoing development of value supplied to the customer. It emphasizes efficiency, quality, and adaptability through ideas such as just-in-time production, continuous improvement (Kaizen), and value stream optimization. However, the increased complexity of modern production systems, driven by global rivalry, product variety, and rapid technology innovation, has shown the limitations of classic lean tools in achieving …
Published in Journal of Production Research & Management · Vol. 15, Issue 3, 2025 · pp. 38–43 Read article
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A Review Paper on Lean Manufacturing Implementation Techniques
Abstract: Lean manufacturing was initially designed to reduce waste and maximise resource usage. Later, lean wasdeveloped in response to the competitive and ever-changing business environment. Organizations are compelled to deal with difficulties and complications because of the business environment's rapid change. The ability of any business, whether manufacturing- or service-focused, to consistently and methodically adapt to these changes in order to increase the value of its products may ultimately determine whether …
Published in Recent Trends in Fluid Mechanics · Vol. 11, Issue 2, 2024 · pp. 1–9 Read article
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Implementation and Impact of Lean Manufacturing: A Critical Review and Framework for Adoption
Abstract: Lean manufacturing has become a vital approach for organizations seeking to enhance efficiency, reduce waste, and strengthen competitiveness in dynamic industrial environments. Although lean principles are well established, industries continue to experience inconsistencies in implementation outcomes due to differences in organizational readiness, employee involvement, and managerial commitment. This study critically reviews existing research on lean manufacturing to examine its practical impact, the factors influencing its success, and the challenges that …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 1–7 Read article
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Implementation of Value Stream Mapping in Food Industry
Abstract: In present market firms are contemplating for enhancing their efficiency, item value, maximize utilization of their resources and to do so company needs lean manufacturing. Value stream mapping (VSM) can be recognized as critical instrument of lean manufacturing as it helps companies to identify wastes occurs in their processes and provides an approach to eliminate them. VSM helps industries maximize their available resources and helps to make efficient use of …
Published in Journal of Production Research & Management · Vol. 9, Issue 2, 2019 · pp. 1–8 Read article
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Lean Design Management as a Solution for Delays in Design Phase
Abstract: The results of this study reveal that traditional project management has a negative impact on the performance of construction projects and addresses its weaknesses in the design stage. Poor quality documentation from poorly managed design projects leads to budget overspending, delay, rework, and disputes. This paper emphasizes the importance of technical cooperation and highlights the lack of focus on value and waste in design development. Lean Design Management (LDM) is …
Published in International Journal of Architectural Design and Planning · Vol. 2, Issue 1, 2024 · pp. 30–39 Read article
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Review-Value Stream Mapping to Increase Productivity
Abstract: Value stream mapping (VSM) is one of the predominant tools of lean methodology to identify waste in production, business and manufacturing by recognizing and removing redundant activities. This map helps us to detect the redundant activity in the entire process line by which we can eliminate it. The existing process steps are scrutinized to reduce the process steps up to the fewest necessary steps. By the consequence, redundant time will …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 16–18 Read article
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Reformulating Value Added Ratio Using a Construction Job Site Case Study
Abstract: Lean principles have already been successfully implemented in reducing wastage in manufacturing industries such as automobile industry. The present work focuses on application of lean principles at micro level in a quality control lab of a highway project in order to increase the productivity and decrease the proportion of non-value adding time. The total time was broadly categorized into five different categories namely, moving time, waiting time, setup time, process …
Published in Journal of Construction Engineering, Technology & Management · Vol. 6, Issue 1, 2016 · pp. 61–69 Read article
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Optimizing Lean Manufacturing Through Kanban: Enhancing Efficiency and Safety in Industrial Operations
Abstract: Lean manufacturing aims to maximize productivity while minimizing waste, and one of the most effective techniques to achieve this is the Kanban system. Derived from the Japanese term meaning "signboard," Kanban provides a structured approach to inventory control and production scheduling by specifying what, when, and how to produce based on real-time demand. When properly implemented, the Kanban system enhances efficiency, reduces excess inventory, and improves workflow coordination, leading to …
Published in Journal of Industrial Safety Engineering · Vol. 12, Issue 1, 2025 · pp. 37–42 Read article
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A Lean Manufacturing Approach for Optimization of Lithium-Ion Battery Supply Chains Management
Abstract: The rise of electric vehicles (EVs), energized by the rapid uptake from customers, is propelling an explosion in demand for -running efficient and economical lithium-ion battery supply chains. In answering the call, this paper delves into the application of lean manufacturing principles to optimize lithium-ion battery (LIB) supply chain management by significantly decreasing waste, lead times, and enhancing overall production efficiency. Lean tools are applied for the analysis of battery …
Published in Journal of Production Research & Management · Vol. 14, Issue 3, 2024 · pp. 9–18 Read article
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Analyze the Value Stream Mapping for Lead Time Reduction by Lean: A Review
Abstract: Toyota started practicing TPS (Toyota Production System) since 1950, successfully. Due to success of TPS, many companies across the world started using the same. Later in 1990s, Womak and Jones gave the name it as a lean manufacturing. Lean manufacturing is now one of the most powerful manufacturing systems in the competitive world. Numerous organizations around the world have implemented and adopted it to enhance their productivity through reduction and …
Published in Journal of Industrial Safety Engineering · Vol. 4, Issue 1, 2017 · pp. 5–9 Read article
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Evolution of Lean Manufacturing in Mechanical Industries: From Traditional Tools to Digital Transformation
Abstract: Lean manufacturing has long been a foundational strategy for enhancing productivity, reducing operational waste, and improving overall efficiency in mechanical industries. Initially developed as part of the Toyota Production System, lean principles focused on eliminating non-value-adding activities and streamlining processes using a set of well-established tools such as 5S, Kaizen, Kanban, and value-stream mapping. Over the decades, these principles have been adopted and refined globally, particularly within the mechanical sector, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article
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Productivity Improvement Using Kaizen-Muda Elimination
Abstract: In today's fiercely competitive business environment, achieving operational excellence and sustainable growth is paramount for organizations across diverse industries. The Kaizen philosophy, rooted in Japanese principles, offers a powerful framework for driving continuous improvement by systematically identifying and eliminating waste, or "muda." This paper explores the concept of Kaizen and its application in eradicating muda, paving the way for enhanced productivity, cost reduction, and a competitive advantage. Kaizen, which translates …
Published in International Journal of Industrial and Product Design Engineering · Vol. 2, Issue 1, 2024 · pp. 1–6 Read article
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Comparative Analysis of Polyethylene Terephthalate Based Blended Lean Mortar Mixes by Applying Mathematical Simulations and Regression Approach
Abstract: Currently, construction manufacturing units need an abundant number of non-renewable resources rising in the quarrying of natural strata, producing a disparity in our precious environment. Besides this, a plentiful amount of waste material like plastic waste in several forms such as solid, filler, etc., is generated gradually. Therefore, efficient sustainable disposal seemed like a threatening mission across the world. To mitigate the issue, in the present investigation, fine aggregate (sand) …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 60–70 Read article
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Properties and Characteristics of Lean Concrete Made with Recycled Coarse Aggregate and Fly Ash
Abstract: Qualitative aggregates have become scarce and expensive in various places in India, due to rapid enhancement in infrastructure activities essential for the development of new construction facilities. The use of waste materials in construction appears to be an attractive proposition because of their low cost, environmental considerations and depleting source of quality aggregates, if good performance can be ensured through appropriate technology. The problem of disposal of waste generated from …
Published in Journal of Construction Engineering, Technology & Management · Vol. 11, Issue 3, 2021 · pp. 13–26 Read article
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Improving Cycle Time Using Value Stream Mapping in Foundry
Abstract: As competition between manufacturing industries tightens every day, there is need for continual improvement of process to increase productivity. Thus, there is urgency to improve the productivity of firms to sustain in global competitive market. There are wide ranges of opportunities in which one can enhance satisfaction growth of the firm. Reducing lead time by eliminating waste and thereby improving cycle time of a process is one of the areas …
Published in Journal of Production Research & Management · Vol. 4, Issue 1, 2014 · pp. 22–32 Read article