Search
372 articles for “Cast”
-
Autonomous Optimization, Method Design of Casting and Its Experimental Validation: A Case Study
Abstract: The metal casting is a complicated but a mass production manufacturing technique. But on the otherhand, the chances of casting rejection are also more if proper attention is not made at every stage ofcasting production. In the metal casting process, higher yield and minimum defects level are expectedby the foundry industries. In the present global and competitive world metal casting industries needsto perform efficiently with a reduction in rejections. This …
Published in Trends in Machine design · Vol. 8, Issue 1, 2021 · pp. 1–10 Read article
-
Reduction of Shrinkage-Porosity Defects in Sand Casting Using Finite Element Analysis: A Review
Abstract: Today production of casting is easy but market requirement is quality casting. Earlier casting is made with large no. of defects due to large no. of process parameter in casting process. Specially, to predict phase transformation is very critical. As the problem of automation in process, shortage of skill labour now a days; casting simulation requirement is high and it is identifies defects earlier without making actual casting. This process …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 1–5 Read article
-
Design and Analysis of Water Based Core Technology for a Casting of Light Weight Alloys: Core Casting
Abstract: Casting of light weight alloys like Aluminium based on sand core are gaining importance in several industrial and automobile applications. For replacing the sand by the salt to make core for lightweight alloys has been under the research owing to its excellent mechanical properties coupled with easy removal without using any kind of chemicals. Addition of salt core used as core material can reduce the solid waste which is generally …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 2, Issue 2, 2015 · pp. 25–30 Read article
-
Effect of Magnetic Field on Casting Parameters
Abstract: AbstractThe casting process is one of the oldest manufacturing methods involving squeezing / jolting the green sand used as moulding material, and further was developed with use of binders such as clay/organic resins. The constants search for newer moulding material lead to the magnetic mould involving steel shots and application of magnetic field. The preliminary trials on one of the process parameters i. e. Magnetic field was carried out and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 30–35 Read article
-
A Review on Study of Casting Defect in Automobile Component
Abstract: Casting process is the most widely used process in manufacturing industries especially in automotive products. Production of casting involves various processes like pattern making, molding, core making and melting. It is very difficult to produce defect free castings. In developing country, foundry industries suffer from poor quality and productivity due to involvement of number of process parameters in casting process, which challenges explanation about the cause of casting defects. The …
Published in Journal of Production Research & Management · Vol. 8, Issue 2, 2018 · pp. 8–13 Read article
-
A Review Paper on Minimisation of Sand Casting Defects through Quality Improvement Methods
Abstract: Casting is a process of producing near net–shape metal components. It requires detailed planning, execution and quality inspection to ensure not only the dimensional accuracy of casting parts but the metallurgical integrity and mechanical properties of castings. This paper reviews the different types of casting defects such as shrinkage porosity, cold shut, sand inclusions, mould failure, surface hardening occurring in foundries. These defects directly affect on profitability and quality level …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 10–17 Read article
-
Casting Simulation using ProCast: A Review
Abstract: Productivity improvement is the need of current market and manufacturing sector globally. In India the manufacturing sector is concentrated towards the casting process and majority of the products are manufactured by casting process. Various factors and parameters affect the quality and productivity of the casting process. Due to variation in these parameters various types of defects and shortcomings come to the scene during the casting process. In this review paper …
Published in Journal of Production Research & Management · Vol. 6, Issue 1, 2016 · pp. 1–8 Read article
-
A Review on Pressure Die Casting Technology and Recent Developments in Die Design
Abstract: A high production rate and cost effective method primarily used in the production of non-ferrous castings is the Pressure Die Casting (PDC) technology. It is widely used in the manufacturing of automobile components of complex geometry and intricate forms and shapes that may be difficult to produce by the other conventional casting processes. This paper gives an insight into the types of pressure die casting techniques. It also describes the …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 2, 2018 · pp. 85–99 Read article
-
Decoding Trauma, Identity, and Resilience to Caste-based Oppression in Premanand Gajvee’s Kirwant
Abstract: Dalit literature, deeply rooted in political reform and personal confession, often explores societal and individual challenges stemming from the Ambedkarite movement's rebellion and efforts. Premanand Gajvee, a celebrated Marathi playwright and poet, a seminal figure in Dalit literature, is celebrated for his contributions to the Dalit Theatre of Protest. His play Kirwant, inspired by the real-life issues of lower-caste Marathi Hindu Brahmins, critiques societal flaws. This study focuses on the …
Published in Emerging Trends in Languages · Vol. 1, Issue 2, 2024 · pp. 14–20 Read article
-
Comparison of microstructure and wear property of Al-30Pb alloy composite fabricated by spray forming and casting processes
Abstract: The influence of spray forming of Al-Pb alloy on its micro structure and wear behavior have been investigated. Aluminium alloys with lead 30%wt prepared via two methods viz. Casting and Spray casting process. The Al-Pb alloys are potential substances for bearing mixtures owing to the fact they possess most excellent performance like low price of production, friction properties, excessive non-corrosive effect, and excessive conductivity than different aluminum bearing alloys. Microstructural …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 1, 2019 · pp. 9–15 Read article
-
Twin Roll Casting of Aluminum Alloy AC7A
Abstract: Twin roll casting process is able to produce a strip from molten metal directly. Thus this process has a possibility to reduce total cost of sheet making comparing to conventional rolling process. Strip casting process has some disadvantages. Casting speed depends on the material properties. It is difficult to determine the casting conditions. Twin roll casting of aluminum alloy AC7A using commercial scale machine was operated. The aims of this …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 7, Issue 2, 2020 · pp. 30–36 Read article
-
Thin-in-slab-in-caster to Pursue Heat-in-treat
Abstract: This paper is to resolve the latest scenario in slab caster to suggest fabrication of slab after integrating as well successive next add an addendum formation to end production. Direct thin section produced from existing heat in cast thin slab has been utilized by successive roll reduction and also heat treatment. Endless strip processing (ESP) has linked continuous thin down formation to subject modification of microstructure from as cast to …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 8, Issue 1, 2021 · pp. 30–37 Read article
-
Characterization of Fracture Toughness of As-Cast Si-Mo- Cr Ductile Cast Iron
Abstract: In the present study, a Si-Mo-Cr ductile cast iron is developed by taking three different combinations, viz. Heat-1, Heat-2 and Heat-3 of the selective amount of silicon, molybdenum, copper and chromium. For fracture toughness characterization, the specimens are prepared from the samples in "as-cast" conditions. The value of static fracture toughness obtained from the experiments for the specimen of Heat-2 with a fatigue pre-crack is 54.49 MPa√ , whereas, for …
Published in Journal of Polymer & Composites Read article
-
Simulation and Analysis to Reduce the Shrinkage Defect in Sand Casting for the Rotor: A Review
Abstract: Casting is a process in which the metal is melted and poured into mold and allows it to solidify to get desired shape. Objective of investigation is to review on simulation and analysis to reduce the shrinkage defect in sand casting. In ductile iron casting, shrinkage defect is common. It is generally seen at the last solidifying area of casting. Other parameters like getting system, feeder, metallurgy of material, part …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 23–26 Read article
-
Effective Design of Riser for Defect-Free Casting
Abstract: Accurate design of riser helps in producing a defect free casting part. Inaccurate design of riser results in defects like hot spot, shrinkage and blow holes. Present paper focuses on the study of the different parameters occurring during a solidification process, equation which governs the solidification problem and different boundary conditions which play vital role during heat transfer in a solidification process. A literature study is also been conducted in …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 2, 2017 · pp. 23–27 Read article
-
Modification of gating System of Ball Valve Component using Soft-cast Simulation
Abstract: There are two main important considerations in castings are quality of the casting and yielding of the casting due to which scrape of material will reduce. Production of good quality casting mainly depends upon the gating system. In casting process gating and risering system has direct effect on its quality. Generally, many industries follow the trial and error method for casting process which is not economical for foundries for long …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 79–85 Read article
-
Influence of Aspect Ratio on the Mechanical and Tribological Properties of Vertical Centrifugal Cast Aluminium Silicon Alloy
Abstract: To get a sound cast of precise shape and size in the vertical centrifugal casting process, the flow behavior of the melt and process parameters such as aspect ratio of the mould, rotating speed, volume fraction, etc. must be optimized. The optimal parameters of the vertical centrifugal casting process derived from past cold modelling studies in casting of Al-12%Si alloy are investigated in this paper. Casts were obtained using 7 …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 104–111 Read article
-
A Review Paper on Shrinkage Defect in Investment Casting
Abstract: Investment casting is also known as lost wax casting process. It is used to make various components of machines and jewellery with good accuracy compared to other castings. It is also used to make difficult components which may not be possible by conventional casting process. Investment casting is very helpful process for higher quality requirements. But still, there are many defects occurring in the process, like shrinkage, cold run, blow …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 18–20 Read article
-
Virtual Tooling Development and Tooling Cost Estimation for Sand Casting
Abstract: Casting is a major manufacturing process. It requires an understanding of a wide range of geometrical, material and process parameters. For producing cost effective casting, in today's market of intense competition, where the need of the hour is to develop quality products at low cost and short lead time, innovative and cost effective designs are the means to success. Early cost estimation, necessary for design-to-cost philosophy, serves as a decision …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 59–66 Read article
-
Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article