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144 articles for “Filler material”
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Engineering Polymer Innovations for Improved Battery Safety and Vehicle Efficiency: A Comprehensive Review
Abstract: Electric vehicles (EVs) are high-power systems that require high-quality materials to ensure safety, reliability, and performance under extreme operating conditions. Polymer materials have become critical engineering materials in meeting these requirements due to their lightweight nature, design flexibility, durability, and high electrical insulation capability. Consequently, polymers are widely used in key EV components, including battery enclosures, module frames, thermal interface materials, wiring insulation, and lightweight structural parts.Recent developments in polymer …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 500–512 Read article
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Image-Based Quantitative Mapping of Structure Property Relationships in Polymer Composite Materials
Abstract: The performance of polymer composite materials is intrinsically governed by their microstructural architecture, which is shaped by manufacturing conditions and constituent interactions. Despite extensive experimental characterization efforts, establishing transparent and quantitative structure–property relationships from microstructural images remains a challenge. In this study, an explainable image-driven framework is developed to systematically correlate microstructural features with composite property indicators. Microstructure images are processed to identify voids, fibers, and filler phases, from which …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 188–196 Read article
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Natural Frequency Analysis of Polymer Composites
Abstract: Polymer composite materials are increasingly utilized in vibration-sensitive engineering applications due to their high strength-to-weight ratio, design flexibility, and tailorable dynamic properties. Among these properties, natural frequency plays a crucial role in determining structural stability, resonance avoidance, and dynamic performance. This review presents a comprehensive synthesis of recent research on the natural frequency characteristics of polymer composite structures, with emphasis on material properties, structural configurations, boundary conditions, damage effects, environmental …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 541–553 Read article
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Engineering Sustainable Interior Materials: Performance Analysis of PLA Composites Reinforced with Banana Stem Fiber and Spent Coffee Grounds
Abstract: This study presents the development and classification of eco-friendly composite panels reinforced with spent coffee grounds (SCG) and banana stem fibers (BSF) for interior applications. Hybrid composites were fabricated using polylactic acid (PLA) as the matrix with a constant filler loading of 30 wt%, varying BSF:SCG ratios (70:30, 60:40, 50:50). Mechanical testing revealed that the 70:30 composite exhibited the highest tensile strength (42 MPa) and flexural strength (58 MPa), whereas …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 94–105 Read article
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Development of Environmentally Sustainable Epoxy Composites with Sunflower Seed Husk Fillers and Study on Thermal and Moisture Properties
Abstract: This study examines the development and characterization of epoxy composites reinforced with sunflower seed husk (SSH) fillers fabricated using the compression molding technique. SSH fillers were categorized into two distinct particle size distributions, namely, 4–53 µm and 79–463 µm, and were incorporated into the epoxy matrix at varying volume fractions ranging from 5% to 20%. The water absorption behavior of the composites was assessed according to ASTM standards, and thermogravimetric …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 28–37 Read article
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A Comprehensive Review on Piezoelectric Composites for Energy Harvesting and Sensing
Abstract: The capacity of piezoelectric composites to transform mechanical energy into electrical energy and vice versa has drawn a lot of interest recently. This property makes them very appealing for use in energy harvesting and sensing applications. These materials combine the high piezoelectric performance of ceramics with the mechanical flexibility and processability of polymers or other matrices, enabling a wide range of practical uses in flexible electronics, wearable systems, and embedded …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 19–24 Read article
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Dielectric Properties of Reduced Graphene Oxide with Nickel Cobalt Ferrite and Nickel Zinc Ferrite Epoxy Nanocomposites
Abstract: In this work, two systems of the composite were prepared using NiCoFe and NiZnFe with reduced graphene oxide(rGO) epoxy and the samples were subjected to electrochemical impedance spectroscopy (EIS). The Quality factor and loss tangent values of the composite was found out as a function of frequency. The modified ferrite-graphene-epoxy blends show dielectric loss and Quality factor values at low frequency. The incorporation of graphene aims to improve electrical conductivity, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 11, 2023 · pp. 28–37 Read article
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Stretchable Elastomer–Phase Change Composites for Passive Thermal Management in Wearable Electronics
Abstract: Elastomer-embedded phase change material (EPCM) composites are developed as stretchable, leakage-free, and electrically insulating thermal regulation layers for wearable electronics operating under stringent skin-safety requirements. The EPCM architecture comprises microencapsulated organic phase change materials (μPCM, 30–70 wt%) uniformly dispersed within soft elastomer matrices based on PDMS or SEBS-type thermoplastic elastomers, together with low loadings (1–8 wt%) of electrically insulating hexagonal boron nitride (h-BN) fillers to enhance lateral heat transport. Differential …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 30–41 Read article
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Hybrid Polymer Nanocomposites with Enhanced Dielectric and Optical Properties for Wireless Communication Systems
Abstract: The incorporation of nanofillers into polymer matrices offers a promising approach to enhancing the multifunctional properties of composite materials. This study examines the effect of nanofiller concentration on the dielectric performance, mechanical strength, thermal stability, optical absorbance, and electromagnetic interference (EMI) shielding effectiveness of polyvinylidene fluoride (PVDF)-based nanocomposites. Titanium dioxide (TiO₂) and zinc oxide (ZnO) nanofillers were incorporated at varying concentrations to assess their influence on material properties. EMI shielding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 518–549 Read article
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The Silent Mineral: Structural Complexity and Industrial Utility of Natural Kaolin
Abstract: Kaolin, a naturally occurring aluminosilicate clay predominantly comprising the mineral kaolinite (Al₂Si₂O₅(OH)₄), exhibits a 1:1 layered silicate structure that imparts distinctive physicochemical properties suitable for extensive industrial utilization. Deposits of kaolin are broadly classified into primary (residual) and secondary (sedimentary) categories, each defined by their geological origin and mineralogical features. The industrial processing of kaolin encompasses stages such as raw material extraction, beneficiation, and purification, aiming to optimize parameters including …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 1, 2025 · pp. 52–61 Read article
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Investigation and Concerns on the Mechanics Behind Grain Refinement During ECAP Operation with Applications to Polymers
Abstract: Materials science and engineering have studied Equal Channel Angular Pressing (ECAP) grain refining. This abstract discusses important findings and concerns about grain refining mechanics during ECAP.A adaptable severe plastic deformation method; ECAP refines grain patterns in many metallic materials. Many researches have attempted to understand this phenomenon's complex mechanisms. Microhardness and microstructure (morphology) of AL alloy increase with the increase in pass numbers. It is observed that the mechanical property …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 1–11 Read article
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Unification and DC Conductivity of PDMS/NiNPs Nanocomposite
Abstract: The DC conductivity of nickel nanoparticles–polydimethylsiloxane (NiNPs–PDMS) composite materials has attracted considerable attention due to their promising applications in flexible electronics, sensors, and energy storage devices. The electrical performance of these composites is largely governed by the formation of conductive networks within the insulating polymer matrix. Incorporating nickel nanoparticles into PDMS introduces conductive pathways that significantly enhance DC conductivity once a critical percolation threshold is reached.Several key factors influence the …
Published in Research & Reviews : Journal of Physics · Vol. 15, Issue 1, 2026 Read article
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Machine Learning-Assisted Design and Optimization of Lightweight Polymer Composites for IoT-Enabled Automotive Applications
Abstract: This study aims to develop an integrated machine learning and optimization framework for the intelligent design of lightweight polymer composites suited for IoT-enabled automotive applications. The goal is to enhance material performance while satisfying multiple design constraints such as mechanical strength, thermal stability, and process compatibility. A curated dataset of polymer composite formulations was used to train a Random Forest Regression (RFR) model capable of predicting tensile strength, thermal conductivity, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 12–27 Read article
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Thermal Conductivity and Energy Storage Performance of Paraffin Wax-Based Composites Reinforced with Amine Functionalized Graphene as a Nanofiller
Abstract: In this study, amine-functionalized graphene (AFG) was employed as a nanofiller/nanomaterial to enhance the thermal and structural properties of a paraffin wax (PW)-based polymeric composite, formulated as a phase change material (PCM). The PW/AFG composite was synthesized with varying nanofiller volume fractions (0.20%, 0.40%, 0.80%, and 1.60%), and its thermal conductivity, stability, and energy storage performance were systematically analyzed. The incorporation of AFG into the polymer matrix significantly improved the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 355–374 Read article
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Thermo-Fluid Characterization of Corrugated U-Tube Shell-and-Tube Heat Exchanger with Polymer Composite Tube Wall: A Combined CFD and Experimental Investigation
Abstract: Shell-and-tube heat exchangers built with metallic tubes work well thermally, but corrosion problems, extra weight, and the inability to adjust the wall’s thermal properties through material choice remain genuine engineering headaches, particularly for corrosive or weight-critical applications. Over the past few years there has been a fair amount of interest in replacing metal tubes with polymer composite alternatives, since blending thermally conductive fillers — graphite nanoplatelets, boron nitride platelets and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Advanced Polymer Nanocomposite EEG Electrodes for Enhanced Epileptic Seizure Detection: A Comparative Analysis
Abstract: Electroencephalography (EEG) has been very important in the detection of epileptic seizures so as to enable successful diagnosis, surveillance and therapy of epilepsy. Nevertheless, EEG electrodes based on traditional metals may be limited due to high or high contact impedance, lack of biocompatibility, discomfort to patients and prone to motion artifacts, which interfere with signal quality and diagnostic adequacy. The recent progress in material science has resulted in coming up …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 Read article
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Optimizing Green Composites for Automotive Applications Using Taguchi-Based Grey Relational Analysis
Abstract: The increasing demand for sustainable and lightweight materials in the automotive industry has driven the exploration of green composites as an alternative to conventional synthetic composites. This study focuses on optimizing the mechanical properties of green composites using Taguchi-based Grey Relational Analysis. Four natural fibers—pineapple, sisal, coir, and Nava—were reinforced with cashew resin and synthetic resin matrices, incorporating silica and granite fillers of varying sizes. Key properties, including hardness, impact …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 743–754 Read article
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Optimizing MEMS-Based Energy Harvesting with Piezoelectric and Thermoelectric Polymer Composites
Abstract: This research explores the development and performance of polymer-based composites, particularly Polyvinylidene Fluoride (PVDF) and Electro active Polymers (EAPs), in MEMS-based energy harvesting systems. PVDF, a flexible piezoelectric material, is combined with ceramic powders such as lead zirconatetitanate (PZT) to enhance its piezoelectric response while retaining mechanical flexibility. EAPs, including ionic polymer-metal composites (IPMCs) and dielectric elastomers, are investigated for their ability to generate electrical power from mechanical deformations, offering …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 221–237 Read article
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Multifunctional Materials for Electro-Mechanical Applications: Synergistic Integration of Strength and Conductivity
Abstract: The integration of mechanical strength and electrical conductivity within a single material system has emerged as a critical requirement in the development of next-generation multifunctional materials. These materials are increasingly sought after in fields such as aerospace, flexible electronics, energy storage, and structural health monitoring, where the traditional separation of structural and functional materials leads to inefficiencies in weight, space, and overall performance. The convergence of these properties enables compact …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 3, Issue 1, 2025 · pp. 1–6 Read article
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AI-Driven Multi-Objective Optimization of Conductive Polymer Composites for High-Performance Flexible Electronics
Abstract: The development of conductive polymer composites (CPCs) is critical for advancing flexible and wearable electronic technologies. However, the conventional trial-and-error approach to material formulation is time-consuming and often inefficient due to the high-dimensional nature of the design space. This study introduces a novel AI-driven framework that integrates machine learning (ML) with multi-objective optimization to accelerate the discovery of high-performance CPCs. A dataset of 1,000 experimentally reported formulations was compiled, capturing …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 734–745 Read article