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114 articles for “Metal Casting”
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STUDIES ON WEAR BEHAVIOR OF BORON CARBIDE PARTICULATES REINFORCED ALUMINUM 7075 METAL MATRIX COMPOSITES
Abstract: In this present work, Aluminum 7075 is used as matrix material with Boron Carbide asreinforcement. Two different compositions were used to prepare the composite. The composites werefabricated by Stir Casting Technique as per ASTM G99 and tested under Pin-on-Disc wear test rig. Theexperiments are conducted through conventional method and macro structural studies were carried out bySEM analysis. The results show that, in conventional method, the reinforced composite Aluminum 7075-10%B 4 …
Published in Journal of Polymer & Composites · Vol. 7, Issue 2, 2019 · pp. 1–7 Read article
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Application of E-Foundry Based Simulation for the Development of Gating System Design for Endshield FG200 Casting
Abstract: Every casting, by virtue of its geometry, shape, basic material, composition and process has an optimal method. Casting should be designed to achieve controlled progressive directional solidification so that it becomes free from solidification related defects particularly shrinkage porosity. In this research project, endshield FG200 grey casting is being simulated using efoundry for the development of new gating system design. This new gating system ensures directional solidification in casting, thus …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 3, 2017 · pp. 8–17 Read article
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Optimum Machining Parameters for Al 7075 Hybrid Metal Matrix Composites Using Multi-objective Optimization Technique and the Modified Taguchi Approach
Abstract: Lightweight composite materials with improved mechanical properties are widely used in industries. There is a need to obtain optimum machining parameters of such hybrid composites. This paper uses reliable multi-objective optimization technique and modified Taguchi approach to determine optimal machining parameters such as speed (NS) varying from 1000 rpm to 1500 rpm, feed rate (FR) from 0.10 mm/rev to 0.20 mm/rev, depth-of-cut (DC) varied from 0.5 mm to 1.5 mm …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 269–278 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Synthesis, Characterization and Deformation Studies of Blast Furnace Slag Particles Reinforced Aa2024 Composite
Abstract: The main objective is to explore the use of blast furnace slag as a reinforcing material. This work provides results of aluminum metal matrix composites reinforced with granulated slag (GS). The Composite is prepared by taking AA 2024 and GS with stir casting process. Optical microscope and scanning electron microscopy were employed to track the reactions between the aluminum matrix and the granulated slag during the sintering treatment. The hardness …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 3, 2016 · pp. 31–43 Read article
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A Review on Aerospace Materials and Metallurgy
Abstract: Aerospace metalworking is comparable to the foundation of both space travel and transportation. It involves the scientific design and application of metals and alloys to offer components with the strength required for flight and the ability to survive harsh environments. Although other alloys feature cobalt or iron as the main ingredient, nickel makes up most of alloys used in aeronautical applications. When exceptionally high strength is required in moderate-temperature settings, …
Published in International Journal of Mechanical Dynamics and Systems Analysis · Vol. 2, Issue 1, 2024 · pp. 21–26 Read article
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Heavy Metal Removal from Textile Industrial Effluent using Banana Exocarp Derived Cellulose Acetate Graphene Nanocomposite Membranes
Abstract: The disposal of textile effluent is responsible for serious human health concerns and above all environmental concerns to all kind of species. This indicates that there is immediate and urgent need of emerging, efficient with sustainable recycling technologies. In this paper, banana exocarp as agriculture-based waste, in terms of substrate was utilised as major raw material. The extracted cellulose from the substrate with homogeneous acetylation process, transformed into cellulose acetate …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 51–62 Read article
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Characterization and Fabrication of Hybrid Matrix Composites of AZ91E Metal with Distinct Reinforcements of Fly Ash and ZrO2
Abstract: The current work choose the characteristics of (Magnesium composite) AZ91E-ZrO2-Fly ash Hybrid Metal Matrix using the regular analytic system. The chosen materials for this purpose are fly ash and ZrO2 in equivalent load extents, Stir casting uses a vortex technique to produce composite materials. A comprehensive experimental investigation was conducted to assess the performance characteristics of AZ91E-ZrO2-Fly ash during the cold upsetting process. The study involved utilizing AZ91E magnesium alloy …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 Read article
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Fabrication and Optimization of Process Parameters for Friction Stir Welding AA7075+10%wt.SiC Composite by Taugchi Method
Abstract: Aluminium alloy 7075 as matrix and silicon carbide (SiC) as reinforcement has been widely used in aircrafts and space industries because of high strength to weight ratio. Fusion welding of this Aluminium Metal Matrix Composite (MMC) will lead to many problems such as porosity, micro-fissuring and hot cracking. However, friction stir welding (FSW) can be used to weld this MMC without above mentioned defects. Objective of this investigation are fabrication …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 3, 2018 · pp. 102–112 Read article
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Studies on Erosion Wear Behavior of Aluminum-3 Magnesium-10 Silicon Carbide Composite
Abstract: Aluminum-based metal matrix composites (MMCs) offer potential for advanced structural applications when high specific strength and modulus as well as good elevated temperature resistance along with light weight are important. In the present work, aluminum alloy-silicon carbide composite (Al-3Mg-10SiC) is developed using the stir-casting technique and is subjected to study the wear behavior. Solid particle erosion on Al-3Mg-10SiC was conducted. Implementation of design of experiments (through Taguchi and statistical techniques) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 3, 2013 · pp. 39–50 Read article
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Physical and Mechanical Characterization of Boron carbide(B4C) and waste granite dust reinforced hybrid aluminium composite.
Abstract: In this particular study the concussion of B4C and waste granite dust reinforced on AA6082-T651 hybrid aluminium matrix composite (AMCs)which was fabricated using the stir casting process was investigated.These reinforcements were mixed and varied in the ratio of 1:0,0:1,1:1,1:3,3:1 respectively in the aluminium metal matrix composite .The physical and mechanical characterization of these AMCs were investigated.The obtained results indicate that the density of the composite XCM-5 increased by increasing the …
Published in Journal of Automobile Engineering and Applications · Vol. 8, Issue 2, 2021 · pp. 17–26 Read article
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Influence of the Load, Sliding Speed, and Weight Fractions on Wear of a Hybrid Aluminium Metal Matrix Composite
Abstract: The vital focus of the research is intended in examining the aspect that impact the rate of wear for a hybrid aluminium metal matrix composite. The percentages of two reinforcements that are employed, the weight, and the sliding speed are the variables taken. The procedure entails employing the vortex-stir casting process to produce the hybrid composite. Utilizing a pin-on-disc apparatus, the fabricated composite materials are evaluated in compliance with the …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 188–198 Read article
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A Review on Shielded Metal ARC Welding
Abstract: Shielded metal arc welding (SMAW) is the world's most popular welding process. In this process consumable electrode is used for generating arc. The electrode is coated with a shielding flux. The flux melts with the electrode metallic core, forming gas and slag, shielding the arc and the weld pool. The flux cleans the metal surface and protects the molten metal from oxidation and stabilizes the arc. The molten electrode metal …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 1–5 Read article
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Comprehensive Review on Brake Friction Materials
Abstract: In the current study the compo-casting Al alloy MMCs' wear resistance was examined under a variety of abrasive circumstances, including coefficient friction, wear rate and it’s sliding distance. The AZ91E matrix composite was made by the liquid metallurgy process and reinforced with aluminum plated zirconium dioxide (ZrO2) particles. Designers examined the characteristics of matrix alloys along with created composites. friction and wear from dry sliding experiments had been performed on …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 324–338 Read article
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Multi Objective Optimization of Aluminium (AA6061-SiC-Flyash) Metal Matrix Composites using TOPSIS Method
Abstract: Metal Matrix Composites (MMCs) have significant interest due to their superior mechanical properties, including improved strength, hardness, and fracture resistance. This study investigates the optimization of the mechanical and fracture behaviour of casted AA6061-SiC-Fly Ash (FA) MMCs using the TOPSIS method. Silicon carbide(SiC) and fly ash (FA) reinforcements, with different weight percentages of 5%, 10%, and 15% were fabricated through sand casting method. Total 10 combinations of composites are prepared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 459–469 Read article
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A Novel Technique for Improved Recovery of Mg-Analysis of the Microstructure and Physical Properties
Abstract: Aluminium-Magnesium alloys are used widely in industrial applications as well as for the preparation of metal matrix composite because of their low density and high specific strength. Magnesium has a low boiling point and the recovery of magnesium is poor when it is added in pure form particularly as cheaply available turnings to the liquid metal. Magnesium is added to aluminium for increasing its wettability and thus helping in uniformly …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 1, 2013 · pp. 1–7 Read article
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Fabrication and Analysis of Al 7075 Based Metal Matrix Composites - A Review
Abstract: Aluminium 7075 alloys are extensively used in aerospace, marine, aviation, and automotive industries due to their superior mechanical properties, high strength-to-weight ratio, and low density. However, to further enhance their performance, aluminium-7075 metal matrix composites (AMMCs) are developed by incorporating various reinforcements. This paper focuses on the influence of reinforcements on the mechanical, tribological, and corrosion behavior of AMMCs. The study examines fabrication techniques, particularly the stir casting method, which …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 1–12 Read article
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Evaluation of Mechanical Behaviour of Tungsten Carbide and Magnesium Reinforced Aluminium Matrix Composites
Abstract: With industries like automotive and aerospace also being more inclined on the lightweight material and strength that is much substantial, the aluminium-based metal matrix composite has become a major focus of interest. This paper examines the influence of addition of tungsten carbide (WC) and magnesium (Mg) particles on the mechanical characteristics of Al6063 aluminium alloy. The crucible casting technique was made in two composite compositions 2.5 percent and 5 percent …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 1–8 Read article
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Effects of Weight Fractions on Properties of Aluminium-Fly Ash Metal Matrix Composites
Abstract: With particles of fly ash as the particulate addition, the properties of pure Al can be greatly improved. The incorporation of fly ash brings significant changes in some of its core properties like hardness, density, stiffness, strength, wear resistance. A comparison of the mechanical properties of pure Al have been done with three sets of Al-fly ash composites containing 6, 8 and 10% by weight fly ash which are manufactured …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 3, 2016 · pp. 44–48 Read article
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AL6061/Al2O3-Ash Reinforced Composites: An Experimental and Statistical Study Using Ultrasonic Stir Casting
Abstract: This study presents an experimental investigation on the influence of fly ash particle size on the mechanical properties of aluminum alloy (Al6061) composites fabricated through Ultrasonic Assisted Stir Casting. Fly ash, a low-cost and low-density by-product of thermal power plants, has emerged as an effective reinforcement material due to its excellent fluidity, high filling capability, and ease of processing. It has been increasingly utilized in metal, polymer, and rubber composites …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1123–1133 Read article