Journal of Polymer & Composites Original Research Special issue

Evaluation of Mechanical Behaviour of Tungsten Carbide and Magnesium Reinforced Aluminium Matrix Composites

  1. Avishek Nath Department of Computer Science & Engineering, Narula Institute of Technology, Kolkata
  2. Sourav Debnath Department of Electrical Engineering, Brainware University, Kolkata
  3. Jayita Pal Department of Computer Science & Engineering, Narula Institute of Technology, Kolkata
  4. Krishna Kumar Jha Department of Information Technology, Guru Nanak Institute of Technology, Kolkata
  5. Soumyajit Roy Department of Mechanical Engineering, Haldia Institute of Technology, Haldia

Abstract

With industries like automotive and aerospace also being more inclined on the lightweight material and strength that is much substantial, the aluminium-based metal matrix composite has become a major focus of interest. This paper examines the influence of addition of tungsten carbide (WC) and magnesium (Mg) particles on the mechanical characteristics of Al6063 aluminium alloy. The crucible casting technique was made in two composite compositions 2.5 percent and 5 percent WC with a fixed 1 percent Mg(percent weight). The tested fabricated composites were tested on hardness, tensile strength, compressive strength, and impact energy. The findings of this study show that as the WC content is increased, there is a significant increase in hardness and strength with the 5 percent WC 1 percent Mg composite having the best mechanical performance. Nevertheless, the impact performance of the unreinforced Al6063 alloy was better probably because it is more readily ductile and all particles were not agglomerated. This was further substantiated by scanning electron microscopy (SEM) analysis which demonstrated a homogenous distribution of the reinforcement particles and a fine grain structure. On balance, it can be concluded that the created composites have high prospects of use in lightweight structure products that need increased mechanical strength.

Keywords

References (20)

  1. Lakshmikanthan A, Angadi S, Malik V, Saxena KK, Prakash C, Dixit S, et al. Mechanical and Tribological Properties of Aluminum-Based Metal-Matrix Composites. Materials. 2022;15(17):6111. doi:10.3390/ma15176111
  2. Mohan V. A Review: Aluminium Metal Matrix Composites. Journal of Manufacturing Engineering. 2025;20(1):025-047. doi:10.37255/jme.v20i1pp025-047
  3. M. Loganathan, S. Dinesh, Venkatraman Vijayan “Investigation of Mechanical Behaviour on Composites of Al6063 Alloy with Silicon, Graphite and Fly Ash,” Journal of New Materials for Electrochemical Systems, Vol. 23, no. 1, pp. 12-15, 2020. doi:10.14447/jnmes.v23i1.a03
  4. Das H, Mondal M, Hong ST, Chun DM, Han HN. Joining and fabrication of metal matrix composites by friction stir welding/processing. International Journal of Precision Engineering and Manufacturing-Green Technology. 2018;5(1):151-172. doi:10.1007/s40684-018-0016-7
  5. Mohan Kumar S, Srinivas S, Ramachandra M, Mahendra KV. Characterization of Aluminium Metal Matrix Composite Produced by Squeeze Casting Technique. Materials Today: Proceedings. 2018;5(10):22718-22726. doi:10.1016/j.matpr.2018.06.649
  6. Baskaran Gopal, I.Daniel Lawrence, Ramesh Kannan, Stalin Balasubramaniam “Characterization of Aluminium Based Metal Matrix Composite Reinforced with TiC and TiO2,” International Journal of Applied Engineering Research, vol. 10, no. 51, pp. 682–687, 2015.
  7. Razzaq AM, Majid DL, Basheer UM, Aljibori HSS. Research Summary on the Processing, Mechanical and Tribological Properties of Aluminium Matrix Composites as Effected by Fly Ash Reinforcement. Crystals. 2021;11(10):1212. doi:10.3390/cryst11101212
  8. Sahin Y, Acılar M. Production and properties of SiCp-reinforced aluminium alloy composites. Composites Part A: Applied Science and Manufacturing. 2003;34(8):709-718. doi:10.1016/s1359-835x(03)00142-8
  9. Debnath S, Pramanick AK. STUDY ON VARIOUS PROPERTIES OF FABRICATED CRYSTALLINE SILICA- REINFORCED ALUMINIUM METAL MATRIX COMPOSITES. ETHICS AND INFORMATION TECHNOLOGY. 2020:147-150. doi:10.26480/etit.02.2020.147.150
  10. Senthilkumar Packirisamy, Suresh Ramachandran. Investigation of mechanical properties of Al 6063-SiC composites. World Journal of Advanced Engineering Technology and Sciences. 2022;7(2):189-194. doi:10.30574/wjaets.2022.7.2.0155
  11. Debnath S, Roy S, Kumar Pramanick A. An Exploratory Comparative Study of Fabricated Silica – Aluminium Metal Matrix Composites with Casted Aluminium-Silicon Alloys. Journal of Physics: Conference Series. 2020;1579(1):012014. doi:10.1088/1742-6596/1579/1/012014
  12. Y. Lu, D. Zhou, X. Li, J. Wang, W. Li, Z. Bai. Aluminum matrix composites reinforced with nano TiC particles: microstructure and wear behavior. Materiali in tehnologije. 2018;52(5):673-678. doi:10.17222/mit.2018.001
  13. Hasan LK, Jiaad SM, Salman KD, Al-Maliki WAK, Alobaid F, Epple B. Wear Characteristics of (Al/B4C and Al/TiC) Nanocomposites Synthesized via Powder Metallurgy Method. Applied Sciences. 2023;13(23):12939. doi:10.3390/app132312939
  14. Anup Choudhury, Sankar Narayan Das, and Rabindra Behera, “Wear Analysis of AA 6082 Aluminum alloy /Fly ash Composite”, Psychosocial rehabilitation, vol. 24, no. 6, pp. 3874–3892, Aug. 2020, doi:10.61841/nkc04825.
  15. Faculty of Engineering Sriwijaya University, Indonesia, Arifin A, Gunawan G, Yani I, Yanis M, Pradifta R. Optimization of Stir Casting Method of Aluminum Matrix Composite (AMC) for the Hardness Properties by Using Taguchi Method. Jurnal Kejuruteraan. 2017;29(1):35-39. doi:10.17576/jkukm-2017-29(1)-05
  16. Manoj Kumar Yadav, Bijender Saini, Ashu Yadav, "Experimental Analysis Of Mechanical Properties Of Al6063 And SIC Composite," International Journal of Mechanical and Industrial Technology, Vol. 3, Issue 1, pp. 221–227, 2015.
  17. Singhal V, Shelly D, Babbar A, Lee SY, Park SJ. Review of Wear and Mechanical Characteristics of Al-Si Alloy Matrix Composites Reinforced with Natural Minerals. Lubricants. 2024;12(10):350. doi:10.3390/lubricants12100350
  18. Munmun Bhaumik, Kalipada Maity “Fabrication and characterization of the Al6063/5%ZrO2/5%Al2O3 composite,” IOP Conference Series Materials Science and Engineering, 178(1):012011, 2017.doi:10.1088/1757-899X/178/1/012011
  19. Seah K.H.W., Sharma, S.C., and Krishna, M., “Damping Behavior of Al 6061/Albite MMCs,” Journal of ASTM International, 3(3) Paper ID 5A1 12394, March 2006.
  20. Tjong SC, Ma ZY. The high-temperature creep behaviour of aluminium-matrix composites reinforced with SiC, Al2O3 and TiB2 particles. Composites Science and Technology. 1997;57(6):697-702. doi:10.1016/s0266-3538(97)00029-8
Support