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268 articles for “Additive Manufacturing (AM)”
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Investigation on Tensile Properties of Redwood PLA Using FDM Process
Abstract: Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 668–673 Read article
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Greener 3D Printing: The Role of Artificial Intelligence in Sustainable Polymer and Composite Manufacturing
Abstract: The integration of sustainable materials with additive manufacturing (AM) technologies marks a significant step towards environmentally responsible production. Biodegradable polymers, recycled thermoplastics, and bio-based composites, when used in 3D printing, offer the potential to reduce the ecological footprint of manufacturing. However optimizing the interplay between material properties process parameters, and product performance remains a complex challenge. This review examines how artificial intelligence (AI) is being applied to address these challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 288–300 Read article
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Investigating the Surface Defects and Structural Integrity of 3D Printed Hydrogen Storage Cylinders in UAV Applications
Abstract: This research explores the processing and manufacturing challenges of 3D printed polymer composites for high-pressure hydrogen storage in UAVs. The study focuses on addressing surface integrity and structural robustness issues inherent in additive manufacturing. Finite Element Analysis (FEA) was conducted on four thermoplastic polymer ABS, PET-G, HDPE, and Nylon to assess their mechanical performance under 35 MPa of pressure. Results revealed that PET-G and ABS provided better stress distribution and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 161–191 Read article
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Effect of Process Variables on the Mechanical Characteristics of form Fabricated Materials
Abstract: Additive manufacturing prominent rapidly advancing technologies for producing 3D-printed products. Initially developed by stratasys, FDM technology emerged during the 1980s. This additive manufacturing technique builds products by extruding semi-molten material through a nozzle onto a platform. PLA and ABS are among numerous thermoplastics that are commonly used as filaments in this procedure. Purpose of research was to observe the effect of variables such as infill percentage, bed temperature, printing speed …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 3, Issue 2, 2025 · pp. 32–39 Read article
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Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
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Computational investigation of the influence of process parameters of 3D printed PLA material
Abstract: This study uses numerical simulation to examine the relationship between critical process parameters say, feed rate, layer height, and raster angle, on residual stresses and distortions and on the achievable density of FFF prints to identify the optimal input parameter combinations for ISO 527-2 type 1A. Methods of additive manufacturing that are utilised widely used to manufacture thermoplastic parts is fused filament fabrication. High residual stresses are one of the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 259–269 Read article
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Gypsum Addition in Moulding Sand to Manufacture Defect Free Tin Castings
Abstract: Sand molding is a versatile casting process that provides freedom of design with respect to size, shape, and product quality. Plaster casting is similar to sand molding process except that a plaster is substituted instead of sand. Plaster compound is composed of gypsum, which strengthens the mould. Parts made by this process are gears, valves, fittings, tooling, and ornaments. The finished product of plaster casting has a very high surface …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 2, 2023 · pp. 7–15 Read article
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Enhancement of Flexural Strength in FDM-Printed Components through Taguchi-Based Process Parameter Optimization
Abstract: Additive manufacturing (AM), especially Fused Deposition Modeling (FDM), has emerged as a widely adopted and versatile method for producing three-dimensional components. The process involves the deposition of a thermoplastic filament in a semi-molten state, which solidifies in successive layers to form the final structure. While this method enables the production of complex geometries at relatively low cost, the printed parts often exhibit inferior surface quality and reduced mechanical performance compared …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 272–280 Read article
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Development of 3D Printing Filaments from Industrial Waste Plastics
Abstract: The global plastic waste crisis has prompted innovative approaches to sustainable material reuse, particularly in additive manufacturing. Simultaneously, the accumulation of plastic waste presents significant environmental concerns. Recycling plastic into filament supports eco-friendly innovation and brings us closer to a circular economy where materials are reused instead of thrown away. This study investigates the development of 3D printing filaments from industrial waste plastics, including polypropylene (PP), acrylonitrile butadiene styrene (ABS), …
Published in International Journal of Energy and Thermal Applications · Vol. 3, Issue 1, 2025 · pp. 12–17 Read article
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New trends in Radio Frequency design and making things smaller
Abstract: Recent improvements in wireless communication, the Internet of Things (IoT), and 5G/6G networks have made people want small, powerful radio frequency (RF) equipment. With an emphasis on how developments in materials engineering, circuit architecture, and packaging technologies are redefining RF system integration, this article offers a thorough evaluation of current developments in RF downsizing. System-on-Chip (SoC), System-in-Package (SiP), and Antenna-in-Package (AiP) ideas, which allow tightly integrated RF front-ends with enhanced …
Published in International Journal of Radio Frequency Innovations · Vol. 3, Issue 2, 2025 · pp. 28–34 Read article
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Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
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Polymer Matrix-Based High-Performance Thermoplastic Composites for Automotive Applications: Design, Characterization, and Interface Behavior
Abstract: The study emphasizes the role of high-performance thermoplastic polymer matrices such as PEEK, PPS, and PA6, selected for their superior thermal stability, mechanical strength, and recyclability in automotive environments. The expanded usage of electric vehicles (EVs) and self-driving transportation creates a demand for advanced materials which are weight-conscious yet high in strength relative to their weight, impact-resistant yet still being environmentally friendly. This study aims to create and define fiber-reinforced …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 216–237 Read article
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Fabrication and Characterization of Zinc-based Alloy for Bio-implants
Abstract: Zinc-based alloys are potential biodegradable implants and can replace Magnesium and Titaniumbased materials via engineering their biomechanical properties with Zinc. Implants, due to their intricate geometries are difficult to fabricate by conventional manufacturing techniques. Therefore, they are usually fabricated by Additive manufacturing and Powder metallurgy techniques. In the present work, Zinc, Magnesium, manganese and titanium are alloyed using powder metallurgy technique. Vickers micro-hardness, UTM, Zeiss microscopy and Corrosion testing using …
Published in Journal of Polymer & Composites · Vol. 11, Issue 7, 2023 · pp. 1–13 Read article
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Green Energy and Intelligent Transportation: The Role of Composite Materials in Electric and Automotive Sectors
Abstract: The global transition toward sustainable mobility is accelerating, driven by mounting concerns over climate change, urban congestion, and the rapid development of green energy technologies. At the heart of this transformation lie intelligent transportation systems (ITS) and electric vehicles (EVs), which are collectively reshaping the future of modern transportation. Within this context, composite materials have emerged as key enablers, offering lightweight, durable, and energy-efficient solutions that enhance vehicle performance, range, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1096–1111 Read article
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Smart Manufacturing with Advanced Polymer Composites: Enabling Industry 4.0 Readiness in Indian MSMEs
Abstract: Thanks to Industry 4.0, manufacturing is now undergoing major changes that highlight using technology, machines, and sustainable solutions. Yet, very few Indian MSMEs can use these technologies due to obstacles like a lack of resources and outdated systems. This research looks at how combining Smart Manufacturing with Advanced Polymer Composites can improve Indian MSMEs’ preparations for Industry 4.0. When APCs are combined with cyber-physical systems, IoT, machine learning, and additive …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 194–216 Read article
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Multi-Objective Optimization of Polymer-Based Functionally Graded Composites for Lightweight Structures
Abstract: Functionally graded composites (FGCs) improve lightweight structural performance by allowing material properties to change smoothly across a component. Polymer-based FGCs (P-FGCs), in particular, are gaining prominence in aerospace, automotive, and biomedical industries due to their excellent strength-to-weight ratio, tunability, and ease of processing. However, optimizing these materials for lightweight structural applications requires addressing conflicting design objectives, such as maximizing stiffness while minimizing weight or enhancing thermal resistance while maintaining manufacturability. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 961–973 Read article
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Need of Biocomposite Polymers In 3D Printing: Addressing Environmental and Public Health
Abstract: Concerns over the effects of conventional polymer materials on the environment and human health have been highlighted by the growing use of additive manufacturing or 3D printing. Traditional synthetic composites are usually made of petroleum-based plastics that include a range of chemical agents, such as additives and plasticizers. The increasing use of 3D printing has sparked concerns about the environmental and health risks linked to traditional polymer materials. With an …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 135–142 Read article
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Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
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Industry 4.0 and Smart Manufacturing: A Review
Abstract: This review looks at Industry 4.0 and smart manufacturing's idea, enabling technologies, implementation issues, and future prospects. Drawing on recent literature, the paper synthesizes key pillars such as the Industrial Internet of Things (IIoT), cyber-physical systems (CPS), artificial intelligence, digital twins, and additive manufacturing. It highlights integration requirements across supply chains, cyber security concerns, workforce implications, and standards activities that influence adoption. The literature survey focuses on empirical studies and …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 14–17 Read article