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69 articles for “friction materials”
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The Effect of Welding Parameter and Tool Geometry on Mechanical Properties of RZ5-10wt%TiC FSW Joint
Abstract: Friction Stir Welding (FSW) of metal matrix composite (MMC) provides the grain refinement and reinforcement redistribution of the composite used for wide application in aerospace and structural. This wide application needs development of best-suited joining process for MMC which is complicated to unite by the traditional welding process. The paper observed the consequence of the welding parameter and tools’ geometry on the mechanical properties of the friction stir butt welded …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Enhanced Mechanical Properties of AZ31 Magnesium Alloy Composite Reinforced with Carbon Nanotubes and Nano hydroxyapatite
Abstract: Magnesium alloys represent a novel category of biodegradable materials, offering numerous advantages in addressing the limitations associated with conventional biomedical materials. Magnesium-based metallic biomaterials offer a promising solution for fixing fractures, ensuring effective treatment without the inconvenience of subsequent implant removal procedures. In the present work, AZ31 Mg-alloy was chosen as the base material. Five specimens were meticulously fabricated, each varying in weight percentages of reinforcement materials: 0wt%, 0.5wt%, 1wt%, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 · pp. 206–217 Read article
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Experimental Analysis of Residual Stress, Micro-Hardness and Corrosion Behavior of HVOF Sprayed Composite Coating
Abstract: The utilisation of non-traditional composite coating materials, enhanced lubrication, and surface geometry optimisation have all contributed to the tribological performance. Piston rings are among the most crucial engine parts since friction causes between 40 and 45 percent of all energy loss. Fuel efficiency, power loss, and exhaust pollutants are all strongly impacted by the piston assembly's tribological performance. The present study's primary goal was to develop composite coating by using …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 77–82 Read article
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An overview of dissimilar metals welding by cold metal transfer technique
Abstract: Cold Metal Transfer (CMT) welding has emerged as a promising technique for joining dissimilar materials, offering enhanced weld quality and mechanical properties. This review article explores the application of CMT welding in joining different metal alloys, focusing on two significant cases: magnesium-aluminium and aluminium-stainless steel combinations. CMT welding minimizes intermetallic compound formation and produces high-strength joints in magnesium-aluminium combinations. CMT welding with a friction-surfaced aluminum coating offers strong metallurgical bonding …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 167–174 Read article
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Energy-Efficient Design Strategies for Sustainable Machine Tool Development
Abstract: The design of energy-efficient machine tools is essential for promoting sustainable manufacturing, as it addresses the significant energy consumption and carbon emissions generated by these tools in industrial settings. This study investigates innovative design approaches that enhance energy efficiency, with a focus on lightweight materials, improved drive systems, smart control frameworks, and methods for recovering energy. Implementing lighter structural materials allows machine tools to operate with less force, which in …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 30–34 Read article
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Enhancing Cooling Efficiency in Dual Nozzle CO2-Based Vortex Tube Systems for Machining Titanium Alloys: Implications for Polymer and Composite Processing
Abstract: In machining of Titanium alloys, the cutting temperature plays a vital role that directly influences the performance and it is required to maintain as low as possible. In this study, a dual nozzle Vortex Tube Cooling System (VTCS) that supplies cool compressed CO2 gas is developed to reduce the cutting temperature in Ti-6Al-4V machining. The experiments were conducted at constant cutting and flow parameters during turning at different levels of …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 284–291 Read article
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Development of a Novel Analytical Framework for Investigating Non-Symmetric Deformation Behavior in Strip Rolling
Abstract: In recent years, the asymmetrical rolling process has attracted considerable research attention due to its ability to induce non-uniform deformation characteristics within metallic workpieces. In this context, the present study introduces a novel analytical framework for asymmetrical cold rolling based on an enhanced slab method, specifically designed to overcome the inherent limitations of existing analytical models when applied to a wide range of asymmetric rolling conditions. A newly developed mathematical …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 1, 2026 · pp. 1–21 Read article
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Analysis of Die Corner Gap Formation for Strain Hardening Materials in ECAP Through an Upper Bound Sensitivity Approach: A Comparative Study
Abstract: In recent work, using a proposed central composite factorial analysis, the upper-bound theorem's theoretical concept for the equal channel angular pressing process are used. The upper-bound theorem-based theoretical solutions consider Tresca friction conditions and varied fillet radii at the die channel junction. When using AA5083's uniaxial mechanical properties, isotropic nonlinear work hardening is assumed. The ratio of the cumulative effective plastic strain to the time generated by the deformation zones, …
Published in Trends in Machine design · Vol. 12, Issue 3, 2025 · pp. 1–22 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Experimental Investigations on Aluminium Composites Materials Using Stir Casting Process
Abstract: In physical operations, accoutrements in motorcars and aeronautical machine factors, aluminium and its alloys are extensively used. In this study an effort is made to ameliorate the properties of aluminium essence matrix compound (A356) for manufacturing of machine rudiments taking High Tensile strength, Hardness, Wear resistance and low coefficient of friction, aluminium alloy (A356) reinforced with aluminium oxide, graphite and silicon carbide. In the current work, A356 as base metal …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 302–323 Read article
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Boron Nitride Unleashed: Revolutionary Insights into Its Superhard Phases and Machining Aptitude
Abstract: Exploration from the prehistoric era has proven steel to be a hard substance. According to research, the four main crystalline forms of boron nitride are graphitic, cubic, rhombohedral, and wurtzitic. Better hard materials for industrial processes have been provided by diamond, hard ceramic, and cermet in the process of developing the front of the script, which is descriptive. Turning, cutting, drilling, boring, and grinding of hard materials have been linked …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 17–24 Read article
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Tribological Characteristics of Dental Crowns
Abstract: Dental tribology is an emerging field that focuses on improving the design and material choices for artificial dental systems. This paper looks at different dental crown materials, their clinical efficacy and the consequences of tribological wear on teeth due to interfacial movement. Ceramics are commonly utilized in fixed dental restorations because of their superior mechanical and cosmetic qualities, which include exceptional fracture resistance and clinical endurance. Ceramic crowns, often used …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 550–559 Read article
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Modeling of MHD Hybrid Nanofluid Flow with Radiation and Chemical Reaction Effects for Advanced Composite and Energy Applications
Abstract: Hybrid nanofluids reinforced with polymer-based matrices and nanoparticles have emerged as promising working fluids for advanced composite processing and thermal management systems. Their superior thermo-physical properties enable efficient cooling and energy transport, making them suitable for applications in polymer extrusion, composite curing, thermal insulation coatings, solar energy devices, electronic packaging, and nuclear system cooling. In this study, we investigate the heat and mass transfer behavior of magnetohydrodynamic (MHD) hybrid nanofluid …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 648–660 Read article
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Experimental and CFD Investigation of an Epoxy-Based Thermally Conductive Polymer Composite U-Tube Shell-and-Tube Heat Exchanger: A Lightweight Alternative to Conventional Metal Systems
Abstract: Shell-and-tube heat exchangers continue to play a critical role in industrial thermal systems; however, their conventional design based on fully metallic materials often leads to challenges related to weight, corrosion, and cost. In recent years, thermally conductive polymer composites have emerged as promising alternatives, offering improved corrosion resistance and design flexibility. In this study, the thermo-hydraulic performance of a U-tube shell-and-tube heat exchanger is investigated by partially replacing conventional metallic …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 685–700 Read article
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Experimental Analysis of Wear Characteristics in Natural Fibre Composite Materials
Abstract: In mechanical systems, energy loss and material degradation due to attrition are frequently the consequences of sliding contacts, which frequently lead to premature system failure. In this study, at 50°C, 80°C, and 110°C, the hardness was tested; the results showed that the values were 350.7, 422.5, and 455.5 HV, respectively. After conducting a high-temperature wear test, the mass loss of the as-deposited composite coatings was assessed by an electrochemical approach …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 444–450 Read article
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Design And Fabrication of Contactless Magnetic Gears
Abstract: Modern engineering prioritizes speed, efficiency, and reliability, spurring innovations like contactless magnetic gear systems that transmit torque through interacting magnetic fields from permanent magnets, eliminating physical contact to drastically cut friction, backlash, wear, lubrication needs, and heat—operating silently with minimal vibration and peak efficiencies up to 99% under ideal conditions, outperforming traditional gears in low-speed, high-torque direct-drive applications such as motors. The design centers on two rotors: an outer high-speed …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 2, 2026 Read article
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Comprehensive Study on the Mechanical And Tribological Response of Waste Tyre Rubber–Natural Fiber Hybrid Epoxy Composites
Abstract: Research into the mechanical and tribological characteristics of Prosopis juliflora-fiber reinforced epoxy-matrix composites with recycled tyre rubber particles is the focus of this investigation. Making use of old tire rubber and bio-reinforcing with fibers from the common invasive plant Prosopis juliflora are the goals of the two-reinforcement technique. The end goal is to produce long-lasting, cost-effective engineered composite materials with improved performance. A constant epoxy resin matrix was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 4, 2026 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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A Brief Review on Interfaces of Copper Welded to Different Materials
Abstract: In engineering applications, three metals with high conductivity are primarily used such as copper (Cu), aluminium (Al), and silver (Ag). Each has its unique set of properties that affect specific engineering applications. Infact the choice of conductor depends on a mixture of cost, technical parameters, and environmental conditions. Among these, Copper is widely valued in engineering applications due to its antimicrobial property, excellent electrical (about 100% IACS) and thermal conductivity, …
Published in Trends in Mechanical Engineering & Technology · Vol. 16, Issue 1, 2026 · pp. 25–36 Read article