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103 articles for “Welding parameter”
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Statistical Analysis on Weld Bead Geometry of Pulsed Current Micro-plasma Arc Welded AISI 316Ti Austenitic Stainless Steel Sheets
Abstract: Micro-plasma arc welding (MPAW) uses low amperage to join sheets, where the thickness is low, such that they can be used for manufacturing metal bellows, metal diaphragms etc. In the present work, pulsed current MPAW is used for joining 0.3 mm thick AISI 316Ti austenitic stainless steel sheets. Peak current, base current, pulse rate and pulse width are considered as input parameters and weld bead geometry parameters namely front width, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 20–37 Read article
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Experimental Investigation of Flexural Strength and Impact Strength of Friction Stir Welded Ultrahigh Molecular Weight Polyethylene (UHMWPE)
Abstract: Friction stir welding (FSW) is a solid-state process in joining thermoplastic materials. Polymers are engineering materials used for future technological development as the polymer processing and fabrication techniques have developed plastic products and components in major industries. Utilization of ultrahigh molecular weight polyethylene (UHMWPE) material in engineering structures has increased because of its low weight, high specific strength, chemical resistance, design flexibility, corrosion resistance and reduced manufacturing costs. In present …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 8–15 Read article
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Process Parameter Optimization of Magnesium Alloy Material Welded by Friction Stir Welding Using UTM and Taghuchi Approach
Abstract: Welding is a fabrication process where materials are fused together which may similar or dissimilar according to requirement. Welding is a systematic approach where dissimilar and similar materials are welded with an application of heat. Friction stir welding (FSW) is a welding method where metals are converting to a molten phase and with a desirable application of pressure leads to metal joining. FSW is a metal joining process used in …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 381–392 Read article
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A Review: Distortion Control in 20MnMoNi55 Material Using GTAW and SAW Process
Abstract: Gas tungsten arc welding (GTAW) is high quality and high precision welding process which is suitable for welding thin metals. Inert gases such as helium and argon, carbon dioxide, nitrogen etc. are used as shielding gases to prevent the weld bead from air, dust and other contaminations in welding. There are so many welding process parameters affecting the weld quality in GTAW. Important process parameters which mainly affect the weld …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 3, 2016 · pp. 34–38 Read article
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An Investigation on Effect of Welding Current Mode on Weld Quality Characteristics of Microplasma Arc Welding of Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single-pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on studying the effect of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 3, Issue 2, 2013 · pp. 8–13 Read article
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Micro Crack Formation in High Frequency-Electric Resistance Welding
Abstract: The present paper discusses about the formation of micro cracks in base metal adjacent to the weld area during High Frequency-Electric Resistance Welding (HF-ERW) of 10'' outside diameter pipe. The micro crack formation has been analyzed with respect to chemical composition, microstructure, inclusion level, welding parameters and angle of weld flow lines.
Published in Journal of Materials & Metallurgical Engineering · Vol. 4, Issue 2, 2014 · pp. 32–39 Read article
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A COMPREHENSIVE REVIEW OF NOVELTY OF FRICTION STIR WELDING OF ALUMINIUM – MAGNESIUM ALLOYS FOR ADVANCED ENGINEERING APPLICATIONS
Abstract: Aluminum and magnesium based alloys are majorly finding their applications in industries like automobile, aerospace and sports applications. The joining of these dissimilar alloys is very difficult by using traditional fusion welding technique inherently because of the “brittle Inter Metallic Compounds (IMC)” like Mg2Al3 and Mg17Al12. In order to enhance the joint strength, the formation of inter metallic compounds due to friction stir welding has to be characterized at the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 2, 2018 · pp. 7–14 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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A review on Evaluate the effect of process paramter on mechanical properties 6mm thickness SS317L weld joint for reciever application GTAW welding
Abstract: TIG welding is most important in the arc welding process. Especially of stainless steel and aluminum are more difficult to do. For better results, the optimal selection of process parameters is very important. In this work, the creator needs to decide the effect of different welding parameters like gas flow rate, current and included angle is selected. The experimental work organizes to optimize different parameter as per ASME section 9. …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 3, 2020 · pp. 1–9 Read article
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Establishing Empirical Relationships to Predict Grain Size and Hardness of Pulsed Current Microplasma Arc Welded Inconel 625 Sheets
Abstract: Nickel alloys have gathered wide acceptance in the fabrication of components, which require high temperature resistance and corrosion resistance, such as metallic bellows used in expansion joints in aircraft, aerospace and petroleum industry. In case of single pass welding of thinner sections of this alloy, pulsed current microplasma arc welding was found beneficial due to its advantages over the conventional continuous current process. The paper focuses on developing mathematical models …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 37–47 Read article
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Investigation on pitting corrosion rate of Micro Plasma Arc Welded Titanium (Ti-6Al-4V) alloy sheets in KBr solution using TOPSIS
Abstract: Titanium is having good anti-corrosion properties in both basic and acidic medium. However, when it is subjected to severer heating processing like welding, there is a possibility of corrosion formation at the weld joint. In the present work Pulsed current MPAW is used for joining 0.5 mm thick Titanium (Ti-6Al-4V) alloy sheets. Peak Current, Base Current, Pulse Rate and Pulse Width are considered as input parameters and fusion zone corrosion …
Published in Journal of Materials & Metallurgical Engineering · Vol. 9, Issue 2, 2019 · pp. 37–53 Read article
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Rotational Speed Influence on Weld Temperature in Friction Stir Lap Joint of Aluminium Alloy 6061 Using Numerical Simulation
Abstract: The weld quality assessment in friction stir welding depends on the choice of suitable weld parameters. Rotational speed is one such parameter. The study utilizes a computational fluid dynamics model to examine the influence of various rotational on the workpiece and weld interface temperature. The workpiece selected for this study is an Aluminium Alloy 6061, while the tool employed is a truncated conical pin tool featuring a conical shoulder in …
Published in Journal of Polymer & Composites · Vol. 12, Issue 2, 2024 · pp. 235–245 Read article
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Minimization of Distortion During Gas Metal Arc Welding Process: A Review
Abstract: The gas metal arc welding (MIG) process is widely used in many appliances because of its versatility. For GMAW process, metals like carbon steel, stainless steel, aluminium, copper, low-alloy steel are widely used in all positions. Butt joint, lap joint, T-joint, edge joint, corner joint are the common types of joints used in welding. The change of shape and dimensions that occur after welding is known as distortion that leads …
Published in Journal of Experimental & Applied Mechanics · Vol. 8, Issue 3, 2017 · pp. 48–53 Read article
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QUALITY IMPROVEMENT IN THE FABRICATION OF NUCLEAR VESSEL OF 20MNMONI55 LOW ALLOY STEEL
Abstract: 20MnMoNi55 is very critical material to weld, as the material is grouped into the P3 category according to the ASME Standard, which has lower weldability then other steel. The various parameters affecting the welding of 20MnMoNi55 like Welding current, welding speed, Voltage, Wire feed rate, stick out etc. should be in optimizing range. In this research paper, the attempt has been made to optimize the welding process parameter using Design …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 41–48 Read article
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Analysis of Nugget Diameter in Resistance Spot Welding
Abstract: In a manufacturing industry, there are many operations performed on daily basis which may be automatic or manual. Welding is one of them specifically spot welding which is nowadays an inevitable part of manufacturing industry and specifically an industry which is manufacturing parts from sheet metal. This industry requires high production machines with higher reliability. Basically, in spot welding there is no need of skilled labor in small industry and …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 10–15 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Minimization of distortion during Gas Metal Arc welding process used for hydraulic shearing machine pressure plate square
Abstract: The Gas Metal Arc Welding process is widely used in many appliances because of its versatility. The change of shape and dimensions that occur after welding is known as distortion that leads to undesirable results. And to overcome this, it requires reducing the distortion within the limits. A large number of resources are used recently for reworking the weld. But it causes higher cost of production and delay for completing …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 33–43 Read article