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444 articles for “Process parameters”
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The effect of cooling time and colorant pigment on the dimensional accuracy of plastic injection molded closure
Abstract: Dimensional accuracy is a critical aspect of precision injection molding, with the products generally required to conform to set tolerances. Major causes of these deviations are reported to be related to the polymer material, part geometry, injection mold design, and process parameters. This study investigated the effects of material color pigment and its interaction with process cooling time on product dimensional accuracy. This study was conducted experimentally, where three levels …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 93–100 Read article
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Comparative Analysis of Processing-Property Relationships in Metal and Polymer Matrix Composites: A Unified Statistical Framework for Hardness Characterization
Abstract: Composite materials, encompassing both metal matrix composites (MMCs) and polymer matrix composites (PMCs), exhibit complex processing-property relationships that fundamentally govern their mechanical performance across diverse applications. This study presents a unified statistical framework for analyzing hardness characteristics in composite systems, using aluminum-tungsten carbide (Al-WC) metal matrix composites as a representative model system while establishing connections to polymer matrix composite behavior. The investigation employed comprehensive processing parameter optimization, microstructural characterization, and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 419–430 Read article
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Experimental Investigation into MRR of Polished Zinc Plate with Ultrasonic Vibrations Using Single Pole Magnetic Abrasive Finishing Process
Abstract: The present research examines the material removal rate (MRR) in finishing zinc plates on the experimental framework called Single Pole Magnetic Abrasive Finishing Process (SPMAFP) by inducing ultrasonic vibrations. By means of a Flexible Magnetic Abrasive Brush (FMAB) composed of 40% alumina and 60% iron elements, the investigation estimates the effect of key process parameters on surface finishing excellence. An L-16 factorial study design was applied to examine the FMAB …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 428–438 Read article
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Comparative Analysis of 3D Printed Nylon and PETG Specimens for Mechanical Properties.
Abstract: Fused deposition modeling (FDM) is one of the most used additive manufacturing techniques for polymer components. The polymer materials generally used in FDM process are polylactic acid (PLA), acrylonitrile butadiene styrene (ABS), polyethylene terephthalate glycol (PETG), Nylon, etc. The mechanical properties of parts fabricated by FDM depend on material and process parameters. Several researchers have tried to investigate the influence of process parameters on mechanical properties for some of the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 7–14 Read article
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Optimization of Sustainable Electrochemical Machining Parameters for Polymer based Materials Using AHP Integrated TOPSIS Method
Abstract: The current paper describes the use of the AHP-TOPSIS method to optimize process parameters in sustainable electrochemical machining of polymer composites. Combine lightweight polymer matrices with reinforcing particles or fibers such as TiB₂, SiC, or Al₂O₃, offering high strength-to-weight ratio, corrosion resistance, and design flexibility, making them ideal for aerospace and automotive applications. Non-conductive and heterogeneous nature poses challenges during electrochemical machining, as it affects current distribution and material removal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1048–1059 Read article
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An Experimental Investigation on Surface Roughness of Laser Beam Machining of Aluminium Alloy
Abstract: Laser beam machining (LBM) is a cutting-edge technique widely utilized for precision machining of advanced materials. This experimental investigation focuses on the surface roughness of aluminum alloy (Al 6061) during LBM. The study systematically examines the impact of process parameters such as laser power, cutting speed, and gas pressure on surface roughness (Ra). The significance of surface roughness in determining the quality and functionality of machined components is emphasized. The …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 82–104 Read article
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An effort for maximizing the material removal rate during the wire cutting of difficult to machine Inconel X750 using electric discharge machining process
Abstract: The growing demand for harder materials with exceptional hardness poses a significant challenge for industries as achieving precise machining becomes increasingly tricky. The Inconel family of materials, renowned for their hardness, has been extensively studied. However, with the continuous introduction of new materials, the scope of research remains vast. In this context, Inconel X750, a corrosion and oxidation resistance, nickel-chromium-based alloy with excellent hardness, has gained attention. Despite its significance, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 1–17 Read article
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Effect of Different Configurations of Reinforcement and Post-Cure Temperature Detailed Survey
Abstract: Composites with natural fillers have applied many applications, such as interior housekeeping, building and so on but their findings are seldom examined in the mechanical, tribological and dynamic situation. The addition of fillers in GFRP composites enhances the mechanical, thermal and tribological properties due to filler occupied in voids in thermoset resin. There has also been a lot of work done in quantifying the consistency of the operating parameters through …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1738–1753 Read article
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A Review of Recent Advancements in the Field of Friction Stir Welding of Dissimilar Joints Made of Aluminium and Magnesium
Abstract: Friction stir welding (FSW) stands at the forefront of welding technology, offering a promising avenue for joining dissimilar metals like aluminum and magnesium. These metals, renowned for their exceptional properties such as ductility, thermal conductivity, low density, and impressive weight-to-strength ratios, find wide utility across numerous industrial sectors. However, traditional fusion welding methods often struggle to effectively join aluminum and magnesium due to their disparate physical and chemical characteristics. FSW …
Published in Journal of Polymer & Composites · Vol. 12, Issue 1, 2024 · pp. 134–142 Read article
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Influence of Infill Density on Structural Performance of FDM-Processed PET-G Polymer: Experimental Validation through Quadcopter Flight Testing
Abstract: Polyethylene terephthalate glycol-modified (PET-G) is an amorphous thermoplastic copolymer increasingly adopted in structural applications through fused deposition modeling (FDM). However, the correlation between FDM processing parameters, especially infill density, and mechanical performance of PET-G parts remains inadequately characterized under real-life loading conditions. This study investigates how infill density (10% and 30%, grid pattern) influences the structural integrity of FDM-processed PET-G components, validated experimentally through quadcopter airframe fabrication and flight testing. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 644–656 Read article
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Impact of Layer Height and Infill Line Orientation On 3D Printed Components Produced Via Additive Manufacturing
Abstract: Additive Manufacturing (AM) is an extrusion-based technique used to create objects by extruding semi-molten material through a nozzle of specific dimensions. Materials like acrylonitrile butadiene styrene (ABS), polylactic acid (PLA), polycarbonate (PC), and others are commonly employed in this process to manufacture industrial components. The mechanical properties of engineering component are critical for various industrial applications. This study investigates the impact of additive manufacturing on fabrication, considering different process parameters. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 315–323 Read article
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Mechanical Characterization and Machinability Optimization of Stir-Cast Al6061–SiC Metal Matrix Composites
Abstract: This study presents the fabrication, mechanical characterization, metallurgical analysis, and machinability optimization of Aluminum 6061 reinforced with Silicon Carbide (SiC) metal matrix composites (MMCs) at three weight fractions: 5%, 7.5%, and 10%. Composites were manufactured using the stir casting technique, followed by comprehensive mechanical testing (tensile, hardness, and impact), optical microscopy, and scanning electron microscopy (SEM). Machinability was assessed through turning experiments on a lathe using an L9 Taguchi orthogonal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 Read article
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Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
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Implementing Quality by Design (QbD): Strategies, Challenges, and Best Practices across Industries
Abstract: The present comprehensive review investigated the dynamic landscape of quality standards within the pharmaceutical sector, with a primary focus on the implementation and impact of Quality by Design principles. It illuminated the multifaceted challenges encountered by pharmaceutical companies in upholding stringent quality standards amidst evolving regulatory requirements and complex manufacturing processes. By embracing Quality by Design principles, the industry aims to foster a proactive and systematic approach to product development …
Published in Research and Reviews: A Journal of Pharmaceutical Science · Vol. 15, Issue 2, 2024 · pp. 28–36 Read article
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Investigation on Tensile Properties of Redwood PLA Using FDM Process
Abstract: Fused Deposition Modeling (FDM) is an additive manufacturing technique employed to construct comprehensive 3-dimensional models using a variety of materials, catering to diverse applications. This study explores the fabrication of REDWOOD polylactic acid using (FDM) additive manufacturing processes. REDWOOD PLA, recognized for its biodegradability and renewable sourcing, holds promise as an eco-friendly material for 3D printing applications. The research investigates the tensile properties of REDWOOD polylactic acid (PLA) fabricated through …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 668–673 Read article
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A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Process Capability Optimization of Thermoplastic Polyurethane (TPU) Printed Parts in Fused Deposition Modeling Process
Abstract: Fused Deposition Modelling (FDM) 3D printing process requires precise printed dimensions with a special assessment of process parameters using Taguchi optimization methodology. The proposed research aims to determine the optimal parametric setting to maximize the process capability index of diametral deviation and roundness of product in 3D printing process of TPU (thermoplastic polyurethane). The input factors for printing TPU in this research include the extrusion temperature, cooling fan speed, infill …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1846–1864 Read article
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Injection Parameters Setting in High-Pressure Die Casting
Abstract: The advancement of science and processing technology is highly essential for the development of human civilization for a better life. Mass production leads to the availability of goods at a lesser price. Aluminium die-cast components are widely used in the automobile, aerospace, and consumer goods market. Proper process parameters are required to produce components with minimum rejections and scrap. This paper studies optimum injection parameters to produce components without defects. …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 135–142 Read article
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Experimental Study of Roughness Analysis of AISI 316L Material using Fiber and CO2 LBM
Abstract: Laser beam machines have gained significant attention as a precise and versatile method for cutting and shaping materials in various industries. This study investigates the surface roughness characteristics of SS 316L, a commonly used stainless steel, when subjected to laser beam machining using both fiber and CO2 laser sources. The aim of this research is to compare the effects of these two laser types on the final surface finish of …
Published in International Journal of Solid State Innovations & Research · Vol. 2, Issue 2, 2024 · pp. 12–21 Read article