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88 articles for “welding process parameters”
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Prediction of Bead Geometry Parameters using Response Surface Methodology and Finite Element Analysis of Gas Metal Arc Welded Joints of Aluminum Alloy
Abstract: Gas Metal Arc welding process aims to produce welded joint with the excellent mechanical properties with minimum distortion and desired weld bead parameters. In welding, input process parameters decides the quality of weld joint. Manufacturer are facing problem of controlling the process input parameters to obtain a good welded joint with the bead geometry. Prediction of weld bead geometry play very important role in determining the quality of weld. This …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 23–35 Read article
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Multi Response Optimization in Friction Stir Welding Al 7075/SiC/10% Metal Matrix
Abstract: The aim of this investigation is to determine the effect of Friction Stir Welding process parameters such as tool rotational speed, weld speed, tilt angle and tool geometry on Al7075/10%wt./SiC Metal matrix Composite. Composites were prepared by the mechanical stir casting process. L27 orthogonal array was chosen for the experimental design. The response characteristics as tensile strength (UTS ) and hardness (VHN) were measured and optimized with Taguchi based grey …
Published in Journal of Automobile Engineering and Applications · Vol. 5, Issue 1, 2018 · pp. 30–38 Read article
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Effect of Process Parameters of Pulsed Current Micro Plasma Arc Welding on Weld Pool Geometry of AISI 304L Stainless Steel Sheets
Abstract: AISI 304L stainless steel is an austenitic Chromium-Nickel stainless steel offering an optimum combination of corrosion resistance, strength, and ductility. These attributes make it a favorite for many mechanical components. The low carbon content reduces susceptibility to carbide precipitation during welding. The effects of pulsing current parameters on weld pool geometry namely front width, back width, front height, and back height of pulsed current micro plasma arc-welded AISI 304L stainless …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 105–116 Read article
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TiO2 Refined Flux Provides Significant Impact on Saw Bead Shape, Particle Size, and Hardness
Abstract: This experiment is very interested in how adding titanium dioxide powder to submerged arc welding on low alloy steel plates affects the bead geometry, grain size, and hardness. The commercial fluxes were combined with powdered titanium dioxide at varying concentrations (2.5%, 5%, 7.5%, 10%, and 12.5%). No changes were made to the welding process parameters despite the variety of welding situations. It has been shown that the inclusion of titanium …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 70–80 Read article
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Effect on Welding Parameters on FSW of Aluminium Alloys 7075 T6 with Varying Tool Geometry
Abstract: The present study is to investigate effect of tool pin profile over the friction stir welding of aluminium alloys 7075 T6. The welding process is to be conducted on varying the welding process parameters such as tool rotation speed (rpm), welding speed (mm/min) and tool pin profile. In this work, tensile strength tool rpm increase UTS in FSW joint decease up to certain level, including effect tool rpm on weld …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 27–32 Read article
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Minimization of Distortion During Gas Metal Arc Welding Process: A Review
Abstract: The gas metal arc welding (MIG) process is widely used in many appliances because of its versatility. For GMAW process, metals like carbon steel, stainless steel, aluminium, copper, low-alloy steel are widely used in all positions. Butt joint, lap joint, T-joint, edge joint, corner joint are the common types of joints used in welding. The change of shape and dimensions that occur after welding is known as distortion that leads …
Published in Journal of Experimental & Applied Mechanics · Vol. 8, Issue 3, 2017 · pp. 48–53 Read article
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QUALITY IMPROVEMENT IN THE FABRICATION OF NUCLEAR VESSEL OF 20MNMONI55 LOW ALLOY STEEL
Abstract: 20MnMoNi55 is very critical material to weld, as the material is grouped into the P3 category according to the ASME Standard, which has lower weldability then other steel. The various parameters affecting the welding of 20MnMoNi55 like Welding current, welding speed, Voltage, Wire feed rate, stick out etc. should be in optimizing range. In this research paper, the attempt has been made to optimize the welding process parameter using Design …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 41–48 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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Effect of Pulse Current Micro Plasma Arc Welding Parameters on Pitting Corrosion Rate of AISI 316Ti Sheets in 3.5 N NaCl Medium
Abstract: Austenitic stainless steel sheets are used for fabrication of components, which require high temperature resistance and corrosion resistance such as metal bellows used in expansion joints in aircraft, aerospace and petroleum industries. When they are exposed to seawater after welding they are subjected to corrosion as there are changes in properties of the base metal after welding. The corrosion rate depends on the chemical composition of the base metal and …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 3, 2016 · pp. 12–24 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Minimization of distortion during Gas Metal Arc welding process used for hydraulic shearing machine pressure plate square
Abstract: The Gas Metal Arc Welding process is widely used in many appliances because of its versatility. The change of shape and dimensions that occur after welding is known as distortion that leads to undesirable results. And to overcome this, it requires reducing the distortion within the limits. A large number of resources are used recently for reworking the weld. But it causes higher cost of production and delay for completing …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 · pp. 33–43 Read article
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Evaluation of Critical MMAW Welding Defects Using Computer Simulation in Industrial Manufacturing Systems
Abstract: Manufacturing is one of the key sectors of any countries GDP and welding is one of the prime manufacturing processes of the manufacturing sector. Welding has several notable advantages over mechanical joining techniques, including higher structural integrity, design flexibility, and cost and weight lowers. Welded products/structures are subjected to serious issues of residual stresses and distortions. The performance and sturdiness of the welded structures are severely impacted by weld remaining …
Published in International Journal of Industrial and Product Design Engineering · Vol. 3, Issue 2, 2025 · pp. 18–26 Read article
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Experimental Investigation of Flexural Strength and Impact Strength of Friction Stir Welded Ultrahigh Molecular Weight Polyethylene (UHMWPE)
Abstract: Friction stir welding (FSW) is a solid-state process in joining thermoplastic materials. Polymers are engineering materials used for future technological development as the polymer processing and fabrication techniques have developed plastic products and components in major industries. Utilization of ultrahigh molecular weight polyethylene (UHMWPE) material in engineering structures has increased because of its low weight, high specific strength, chemical resistance, design flexibility, corrosion resistance and reduced manufacturing costs. In present …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 3, 2015 · pp. 8–15 Read article
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Characterisation of FSW Joints of Aluminium and Titanium Alloys: A Review
Abstract: AbstractThis paper presents a review on friction stir welding of different aluminum and titanium alloys. Aluminum alloys are most widely used in automotive, aerospace and ship building industries as high strength-to-weight ratio materials. Titanium alloys are also attractive in these fields due to their high specific strength and good corrosion resistance. In some special applications, the complementary characteristics of Ti and Al are required, such as increased strength, low weight …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 3, 2018 · pp. 25–29 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Experimental Investigation of Aluminum Alloy 8010 by Friction Stir Welding
Abstract: A solid state welding method called friction stir welding (FSW) is used to fuse metals and alloys that are challenging to fuse using traditional fusion welding. The effects of tool pin and shoulder diameter on joining the aluminum alloy Al 8010 were examined in this study. The basis material for combining single butt-welded joints is a plate with a thickness of 6 mm. The welding was carried out on the …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 3, 2024 · pp. 14–19 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article
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Effect of PWHT Cycle on Microstructure and Mechanical Properties of 1.25Cr-0.5Mo Weld
Abstract: Post Weld Heat Treatment (PWHT) is a process of reducing residual stresses and enhancing material properties of any material after welding. The process depends on many parameters like type of material, the thickness of material, PWHT temperature, soaking time, heating and cooling rate, etc. The Post Weld Heat Treatment process of material could effect on tensile strength, impact toughness, hardness, microstructure, etc. If the Process of PWHT is performed incorrectly …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 1, 2019 · pp. 7–16 Read article
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Analysis of Different Rod Diameter for Electric Arc Welding Parameter in Mild Steel Grade Fe-415 by Using Taguchi Method
Abstract: AbstractThe objective of arc welding is to design parameters for electric arc welding to assume no-leak during the process. To achieve the selected impotent welding parameter like arc voltage, a diameter of the rod, electrode size of available literature, scientific research on the selected parameters, Taguchi method and fixed for the parameter level. This is further for three different parameters levels are fixed and (L9 = 3^3) orthogonal array experiments …
Published in Journal of Thermal Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 9–15 Read article
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Review in Friction Stud Welding Of Aluminium to Steel
Abstract: The demand for friction stud welded aluminum/steel joints has increased in many significant applications including cryogenics, structural engineering, spacecraft, rocket fuel tanks and high vacuum chambers owing to their superior properties. In automobile engineering, there is a requirement to join a mild steel earthing pin which is in the shape of a stud to an aluminum car body. Aluminum and steel was considered to join using friction stud welding. This …
Published in Journal of Thermal Engineering and Applications · Vol. 8, Issue 3, 2021 · pp. 19–24 Read article