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96 articles for “metal fabrication”
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Thermo–Electrical Performance Enhancement of a Lightweight Polymer–Metal Hybrid Electrostatic Precipitator Using Epoxy-Based Composite Housing for Industrial Particulate Control
Abstract: Airborne particulate emissions, particularly PM₁₀ and PM₂.₅ produced by industrial activities and combustion processes, they continue to pose a significant threat to both the environment and public health. Electrostatic precipitators (ESPs) are widely recognized for their ability to achieve high collection efficiencies; however, conventional metallic constructions often lead to increased system weight, higher fabrication costs, and long-term corrosion-related challenges. In this study, a lightweight hybrid material approach is proposed by …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 652–668 Read article
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Exploration of Mechanical Characteristics and Microstructural Analysis of Copper Matrix Composites with Hybrid Reinforcements via Muffle Furnace Sintering
Abstract: Metal Matrix Composites (MMCs) have drawn a lot of interest in the area of innovative materials because of how widely they may be used. Due to their extraordinary qualities, such as high thermal conductivity, higher temperature endurance, improved corrosion resistance, and great weldability, copper matrix composites stand out among them. These qualities make them desirable and promising materials for uses including heat exchangers, automotive parts, and electrical components. In this …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 119–126 Read article
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Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
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Extraction, Stability, and Application of Natural Dye from Spathodea campanulata Flower: A Study on Shelf Life, Yield, and Fabric Dyeing Potential
Abstract: The growing demand for sustainable and eco-friendly alternatives to synthetic dyes has led to increased interest in natural dye sources. Spathodea campanulata, commonly known as the African Tulip Tree, is a potential source of natural dye due to its vibrant floral pigments. This study focuses on the extraction, yield, stability, and application of the dye obtained from Spathodea campanulata flowers. The dye was extracted using an aqueous method, and its …
Published in Research & Reviews : Journal of Botany · Vol. 14, Issue 3, 2025 · pp. 8–15 Read article
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Machine Learning Framework for Optimizing Polymer–Metal Oxide Composites as Charge Selective Layers in Perovskite Solar Cells
Abstract: To achieve high-performance and stability of perovskite solar cells (PSCs), it was important to incorporate innovative interfacial materials to tune the balanced charge extraction, low recombination, and enhanced operational lifespan. On this note, polymer composites with metal oxides have been proposed as promising candidates as charge selective layers (CSLs), whereby they present a rare combination of tunable energy levels, improved film forming abilities, and better interface engineering capabilities. In this …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 1073–1098 Read article
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Wear and Tribological Characteristics of Novel Metal Matrix Composites
Abstract: The development of advanced metal matrix composites (MMCs) with enhanced tribological performance has become increasingly important due to the premature failure of critical engineering components operating under severe wear conditions in automotive, aerospace, marine, defense, and power generation systems. Conventional composites such as Copper–Alumina and Aluminium–Silicon Carbide have demonstrated improved mechanical and wear characteristics; however, their widespread application is often limited by issues including particle agglomeration, non-uniform reinforcement distribution, porosity …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1346 Read article
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Superplasticity Behavior of Aluminium Alloys Through FSP: A Review
Abstract: Friction Stir Processing (FSP), an advanced modification of Friction Stir Welding (FSW), has emerged as a highly effective technique for fabricating surface composites with superior mechanical and metallurgical properties. FSP enhances the microstructure and superplastic behavior of materials, particularly aluminium alloys, by subjecting them to high strain rates at relatively low temperatures. This review paper critically examines the development and optimization of FSP for aluminium alloys, emphasizing key factors such …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 65–77 Read article
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Advancements In Metal-Fiber Composites for Aerospace and Defense Applications: A Comprehensive Review
Abstract: This paper provides a comprehensive review of fiber-reinforced composites, focusing specifically on the utilization of metal-fiber composites in aerospace such as metal surface preparation prior to bonding, resin selection, and detailed examination of mechanical testing and impact studies. The significance of metal surface preparation for establishing strong bonding, which is a crucial initial step in composite fabrication, is discussed. Additionally, the prevalent use of epoxy resins and their importance in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 96–108 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Synthesis and Structural Characterization of Nanocrystalline CeO2 and Ce0.95Cu0.05O2 Solid Solution Catalysts: Properties and Applications
Abstract: The main study and the development of CeO2 and Cu-doped CeO2 nanocrystals containing transition- metal species are of crucial importance for understanding the preparation and fabrication of CeO2 and Cu-doped CeO2 nanoparticles by solution combustion technique to taken glycine as fuel. The structural properties of Ce1-xCuxO2 nanocrystals were examined by investigating the influence of cerium dioxide and Cu dopant ions. The CeO2 single-phase cubic system was successfully incorporated with Cu …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 3, 2024 · pp. 29–38 Read article
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Carbon-Al Synergy: Investigation of Fiber Stacking and Orientation on the Mechanical Properties of Al-CFRP Metal Matrix Composites
Abstract: The current study examines the mechanical behaviour of Aluminum-Carbon Fiber Reinforced Polymer (Al-CFRP) composites fabricated using compression moulding technique, a novel approach combining lightweight aluminium’s ductility with CFRP’s high strength-to-weight ratio. The polymer composites were fabricated by stacking aluminum alloy sheet of 0.5mm thickness and pre-impregnated by 12 layers of carbon fiber cloth of 200 gsm, with epoxy resin between layers, followed by consolidation under controlled temperature and pressure in …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 340–354 Read article
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Microneedles: A Modern Breakthrough in Drug Delivery Systems
Abstract: Microneedles (MNs) represent a revolutionary and transformative advancement in the realm of transdermal drug delivery systems, which are designed to facilitate the administration of therapeutic agents through the skin. These exceptionally small, micron-scale needles penetrate the stratum corneum, thereby enabling the direct delivery of pharmacological agents into the underlying dermis or the upper epidermis, consequently enhancing bioavailability while simultaneously circumventing the detrimental effects of first-pass metabolism and the degradation that …
Published in Trends in Drug Delivery · Vol. 12, Issue 3, 2025 · pp. 01–07 Read article
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Synthesis and Structural Characterization of Nanocrystalline CeO2 and Ce0.95Cu0.05O2 Solid Solution Catalysts Properties and its Applications
Abstract: The Main study and the development of CeO2 and Cu doped CeO2 nanocrystals containing transition-metal species are of crucial importance for understanding the preparation and fabrication of CeO2 and Cu doped CeO2 nanoparticles by solution combustion technique to taken glycine as fuel. Here, we have investigated the effect of Cerium dioxide and Cu dopant ions on the structural properties of Ce1-xCuxO2 nanocrystals (NCs) synthesized via co-precipitation technique. XRD results confirmed …
Published in Journal of Catalyst & Catalysis Read article
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Novel Catalytic Strategies for Reducing Residual Stresses and Improving Surface Quality in Machined Ceramic Materials
Abstract: To prepare for material cutting and utilize utility-specific edges, it’s crucial to understand the inherent brittleness of ceramics. This brittleness limits the forming methods available and hinders achieving dimensional accuracy and precision through conventional machining techniques. The fabrication of composite materials is becoming increasingly significant, particularly in technical fields like the automotive industry, where they are used to manufacture engine connecting rods, propeller shafts, brake discs, and more. The machining …
Published in Journal of Catalyst & Catalysis · Vol. 11, Issue 2, 2024 · pp. 01–07 Read article
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Effect of Graphite and Titanium Dioxide on Mechanical Properties and Wear Behavior of Al based HMMCs
Abstract: Aluminium Metal Matrix Composites (MMC) is beneficial in a diversity of applications of engineering, particularly due to their strength while being lightweight. The intention of this paper is to develop a Hybrid Metal Matrix Composite (HMMC) using base metal aluminium alloy which is reinforced with different wt% of Graphite and Titanium Dioxide and then study the different mechanical properties like microstructure analysis, tensile strength, hardness, and wear behavior of HMMC …
Published in Journal of Polymer & Composites · Vol. 11, Issue 13, 2023 · pp. 20–30 Read article
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Comprehensive Review of Composite Materials: Classification, Manufacturing Methods, Mechanical Behavior, Failure Modes, and Emerging Applications
Abstract: Composite materials have emerged as one of the most significant classes of engineered materials due to their ability to deliver high strength to weight ratios, enhanced durability, and tailored multifunctionality. Over the past two decades, rapid progress in polymer chemistry, advanced reinforcement architectures, additive manufacturing, and automated fabrication has expanded the applicability of composites across aerospace, automotive, biomedical, civil, and renewable energy sectors. This paper provides a comprehensive review of …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 923–939 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Bioinspired Nanocomposite Bone Pins: Fabrication, Evaluation, and Suitability for Orthopedic Implant Applications
Abstract: Bone tissue engineering (BTE) requires scaffolds that mimic bone’s mineral–organic composition, offering mechanical strength, bioactivity, and degradation rates compatible with regeneration. Conventional metallic implants face corrosion and toxic ion release risks, while ceramics like hydroxyapatite (HAp) are bioactive but brittle. This study reports a multifunctional hybrid scaffold combining HAp for osteoconductivity; polycaprolactone (PCL) and collagen for flexibility and biocompatibility with sodium citrate for nanoparticle dispersion, ferrocene (Fc) for catalytic bioactivity; …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 526–540 Read article
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Advancements In Al6061 Metal Matrix Composites: The Role of SiC, Al₂O₃, and Graphite Reinforcements in Enhancing Properties and Applications
Abstract: Al6061-based metal matrix composites (MMCs) reinforced with silicon carbide (SiC), graphite (Gr), and aluminum oxide (Al₂O₃) exhibit a unique combination of mechanical, thermal, and tribological properties, making them highly suitable for advanced engineering applications. SiC enhances hardness, wear resistance, and load-bearing capacity, while Al₂O₃ improves thermal stability and mechanical strength. Graphite provides self-lubricating properties, reduces friction, and lowers the composite's density, improving fatigue resistance. The synergy of combining these reinforcements …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 90–98 Read article