Search
44 articles for “W-EDM”
-
Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
-
Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
-
EVALUATION OF MINE WASTE ROCKS FOR USE AS MATERIALS FOR ROAD CONSTRUCTION
Abstract: Mine rock wastes are materials that are removed in order to access and mine the ore. They pose significant environmental challenges due to their existence in large volumes. The chemical and geomechanical properties of mine rock wastes were determined to aid in assessing their suitability for use as aggregates for road construction. The chemical and geotechnical test performed on the samples were Sulphate, pH, Aggregate Crushing Value, Sodium Sulphate Soundness, …
Published in Journal of Geotechnical Engineering · Vol. 7, Issue 3, 2020 · pp. 38–46 Read article
-
Shallow Seismic Refraction Investigation for Site Classification and Geotechnical Engineering Applications
Abstract: The survey was carried to determine the Site Class of the study area and also estimate some geotechnical parameters of potential construction sites within the study area. The survey was conducted on the University of Mines and Technology (UMaT) campus, using Geometrics ES 3000, A 12-Channel seismograph developed by Geometric Inc. The results from the study show that the subsurface of the study area is made up of four layers. …
Published in Journal of Geotechnical Engineering · Vol. 7, Issue 2, 2020 · pp. 18–28 Read article
-
Investigation of Physical Characteristics and Machining Parameters of Improved Al-SiC MMC Using Dry EDM Process for Aerospace Industries
Abstract: Aluminium-based composite is widely used in aerospace and automobile industries because it is lighter in weight; but the trouble is that it is easily worn-out and life of the components is decreased. To overcome these problems, aluminium silicon carbide composite material has been developed with good wear-resistance, hardness and lighter weight. Silicon carbide has good mechanical properties like wear resistance, hardness, toughness and high melting point. Silicon carbide weight fractions …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 1, 2018 · pp. 15–32 Read article
-
Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
-
Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process Through Response Surface Method
Abstract: The increasing demand for micro-parts in high-tech products, such as micro-electromechanical systems (MEMS) applications and micro-electronic devices, has driven significant advancements in micromachining technologies. Among the various micromachining processes, the fabrication of accurate microholes and pins is critical for the performance and reliability of miniature components. Micro-hole drilling plays a vital role by enabling the production of deep holes with excellent straightness, roundness, and surface quality. It is widely used …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 37–47 Read article
-
Multi-variable Analysis and Optimization of Electrical Discharge Machining Process Using a PCA-ANN Based Approach
Abstract: AbstractThe optimum selection of process parameters has played a crucial role in electrical discharge machining (EDM) for improving the material removal rate, reducing the tool wear rate and radial overcut. In this paper, optimum parameters while machining 202 stainless steel using copper electrode as a tool has been investigated. For optimization of process parameters along with multiple quality characteristics, principal component analysis coupled with artificial neural network method has been …
Published in Trends in Opto-electro & Optical Communication · Vol. 6, Issue 3, 2016 · pp. 39–45 Read article
-
An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
-
Bearing Defect Diagnosis: An Approach for Manufacturing Industries Using Wavelet Transform Based Features
Abstract: To maintain reliability in the manufacturing units, industries have concentrated their attention on the condition based maintenance. Fault detection and diagnosis are the two of three condition based maintenance mainstays. Bearing is one of the most important and essential components of the rotating machines. Hence, the researchers have shown their interest in bearing fault detection and diagnosis from the last few years. They mainly use bearing vibration as fault characteristics …
Published in Journal of Microelectronics and Solid State Devices · Vol. 4, Issue 1, 2017 · pp. 15–21 Read article
-
A Study on Responses Parameter of EDM Process in EN-353 Steel Using Grey Relational Analysis
Abstract: Electrical discharge machining (EDM) process is the most practically non-conventional machining processes for machining newly developed high strength alloys with high degree of dimensional accuracy and economical cost of production. The last decade has seen an increasing interest in the novel applications of this process, which is particular emphasis on the potential for surface modification. To gain these goals, the consideration is by optimizing the process parameters such as the …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 1, 2015 · pp. 32–40 Read article
-
A REVIEW ON RECENT TRENDS AND CHALLENGES IN MICROMACHINING AND MACHINABILITY OF Ti-6Al-4V
Abstract: Based on several literature examinations from past decades, it is clearly observed that limited research has been done till date concerning to micromachining and had a partial understanding of it with focus on miniaturized parts. This review article presents a complete comprehensive on machining process at micro level with attention in drilling for work horse of titanium alloys. The Ti and its alloys are the most attractive materials due to …
Published in Trends in Mechanical Engineering & Technology · Vol. 8, Issue 3, 2018 Read article
-
Comparative Study of Machining Parameters on Electrical Discharge Machining of Inconel 718 using Copper and Copper-Tungsten Electrode
Abstract: The present scenario in all the manufacturing industries is to make a priority list to cope up the challenges imposed by the superior materials like alloys, ceramics and composite materials which have difficulty in machining. In this study, comparison of experimental results which is found by optimization of machining parameters on material removal and tool wear rate along with two different electrodes material such as copper and copper tungsten for …
Published in Trends in Electrical Engineering · Vol. 8, Issue 2, 2018 · pp. 46–53 Read article
-
Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process: A Review
Abstract: Today, a variety of microparts are needed to fabricate high-tech items including MEMS applications and micro-electronic parts. The advancement of micromachining technology becomes ever more important in order to produce these micro parts. The creation of accurate holes and pins is one of themultiple processes in the micromachining process that is necessary for many small components. In order to create deeper, more straight holes, micro-hole drilling is utilized in a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 3, 2023 · pp. 26–37 Read article
-
A Review on Recent Trends and Challenges in Micromachining and Machinability of Ti-6Al-4V
Abstract: Based on several literature examinations from past decades, it is clearly observed that limited research has been done till date concerning to micromachining and had a partial understanding of it with focus on miniaturized parts. This article presents a complete comprehensive review on machining process at micro level with attention in drilling for work horse of titanium alloys. The Ti and its alloys are the most attractive materials due to …
Published in Trends in Mechanical Engineering & Technology · Vol. 9, Issue 1, 2019 · pp. 7–31 Read article
-
A Review on Effect of Aluminium & Silicon Powder on Response Variables in Powder Mixed EDM
Abstract: In this paper, for machining different materials, the blending of aluminium and silicon powders into the dielectric liquid of electric discharge machining (EDM) has been studied. Different process parameters like peak current, powder focus, powder grain size, obligation factor, pulse on time, pulse off time, spout flushing and duty cycle has to be specific. The execution of procedure is done regarding response factors like tool wear rate (TWR)/electrode wear rate …
Published in Trends in Electrical Engineering · Vol. 8, Issue 3, 2018 · pp. 1–7 Read article
-
Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
-
Experimental Investigations of EDM Parameters on Machining Square Blind Holes in Maraging Steels
Abstract: Square blind holes have certain qualities that make them useful in fields where accuracy and efficiency are crucial, like aerospace, automotive, molding, and general manufacturing industries where structural integration is required in precise assembly. It is challenging to machine square blind holes with traditional machining due to geometrical complexity as precision is required for sharp corners which is difficult to get at the corners due to tool wear. Electrical discharge …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 390–397 Read article
-
Optimization of MRR and TWR on Electro Discharge Machining using Taguchi based GRA
Abstract: Electro Discharge Machining (EDM) is one of the most effective nonconventional machining processes in order to obtain better finishing quality result. It is vastly used to machine the most complex as well as intricate shapes so as the productivity increases in a very short time interval. The input parameters are; discharge current, voltage and pulse on time. Taguchi L9 orthogonal array is used to find out the Signal to Noise …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 3, 2016 · pp. 26–32 Read article
-
Optimization of Process Parameters in EDM Machine with AISI 304 Stainless Steel using TOPSIS
Abstract: The effective solution based on TOPSIS approach to determine the optimal process parameters in die sinking electrical discharge machining. Taguchi L9 orthogonal array is used to gather information regarding the process with less number of experimental runs. Experiments have been conducted using three process parameters such as peak current, gap voltage, pulse on time, with three levels are selected to optimize the multiple objectives. AISI 304 stainless steel as a …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 3, 2016 · pp. 33–38 Read article