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62 articles for “Taguchi Optimization”
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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AI-Driven Prediction of Square-Hole Laser Trepanning Performance in AA7075/15%SiC/15% Glass Fiber Hybrid Composites Using Taguchi–ANOVA and Deep Neural Networks
Abstract: Hybrid AA7075 composites reinforced with 15% silicon carbide (SiC) and 15% glass fiber were fabricated via the stir casting technique to improve machining and structural performance. The addition of dual reinforcements into the aluminum matrix was aimed at enhancing hardness, thermal stability, and surface quality during non-traditional drilling operations. Square-hole drilling was performed using a laser trepanning process, and the key responses—hole size accuracy, surface roughness, and taper angle—were systematically …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1932–1943 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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Optimizing Glass to Metal Composite Seal Performance: An integrated Approach with Artificial Neural Network, Multiple Regression, and Taguchi
Abstract: Composite materials, particularly glass to metal composites, are critical components in solar receiver tubes, where vacuum leakage can significantly compromise the efficiency of solar plants. This research addresses the technical barriers associated with the development of durable and high-quality glass to metal composite seals. We investigate the principles that can enhance the physical and chemical properties of these composite seals, focusing on the incorporation of TiO2 and MgO nanoparticles into …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 418–435 Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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Optimal Abrasive Jet Machining Parameters for Glass Fiber Reinforced Plastics
Abstract: Abrasive jet machining (AJM) is a best choice for processing of glass fiber reinforced plastics (GFRP). Inherent to the nonlinear behavior of performance characteristics during repeated experiments are inevitable variations, attributed to measurement errors and unknown influencing input variables. This study employs the Taguchi method with an orthogonal array to systematically identify optimal input variables through a limited number of experiments. The paper introduces a direct and reliable Taguchi-based multi-objective …
Published in Journal of Polymer & Composites · Vol. 11, Issue 8, 2023 · pp. 247–255 Read article
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Wear Attribute of Aluminium Metal Matrix Composite Reinforced With MWCNT, Produced By FSP, On A Vertical Milling Machine
Abstract: The exceptional properties of Aluminium metal matrix composites (AMMCs) like good hardness, specific strength, enhanced wear rate made huge demand in the automobile and aerospace industries. The classical methods of manufacturing AMMCs leave problems at the interface of matrix and reinforcement segregation, like an agglomeration of reinforcements, wettability etc. To overcome this, an alternate, innovative method of fabricating aluminium matrix surface composites has been invented, which is termed friction stir …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 525–539 Read article
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Enhancing Mechanical Properties by Parameter Optimization in Fiber and Particle Reinforced Composites
Abstract: This research focuses on optimizing the mechanical and thermal properties of hybrid fiber and particle-reinforced composites through systematic parameter optimization using the Taguchi method and Grey Relational Analysis (GRA). Composites were fabricated using varying fiber volume fractions (20%, 30%, and 40%), particle sizes (20 μm, 60 μm, and 100 μm), and curing temperatures (60°C, 80°C, and 100°C) in a 3-factor, 3-level experimental design. Key properties such as tensile strength, impact …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 75–85 Read article
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Machining-Induced Surface Integrity Optimization of High-Carbon Alloy Steel for Enhanced Polymer–Metal Composite Interface Performance
Abstract: The functional performance and structural reliability of polymer–metal hybrid composites are strongly influenced by the surface integrity of metallic substrates used for interfacial bonding and load transfer. In this context, machining-induced surface characteristics play a critical role in determining adhesion behavior, dimensional stability, and mechanical compatibility within composite architectures. The present study investigates the hard turning performance of a newly developed high-carbon alloy steel intended for composite-integrated structural applications, with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1531–1546 Read article
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Production of Injection Moulded Natural Fiber Reinforced Hybrid Composites and Assessment of Hybridization’s Effect on Mechanical Properties
Abstract: Over the past two decades, rising environmental awareness, public concern over waste, and stricter government regulations have encouraged companies to reduce their reliance on petroleum-based fuels and products. Consequently, there is a clear need to find sustainable, eco-friendly substitutes for the materials currently in use. This shift has renewed attention on renewable resources and sparked wider interest in advanced composites and green materials research. With this in mind, the present …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 246–271 Read article
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Optimizing Parameters for Dry Sliding Wear Control in Stir-Cast AA7050/SiC Composites
Abstract: Using a pin-on-disc tribometer, this study examined the dry sliding wear behavior of AA7050/SiC composites. The production of this metal matrix composite was achieved through the stir-casting process, which involved an initial step of melting the AA7050 alloy, followed by the careful introduction of silicon carbide (SiC) particles, stirring to achieve uniform dispersion, and finally, casting the molten mixture. Wear rate (WR) was determined by three operational parameters: SiC reinforcement …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1624–1635 Read article
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Super Ni 718 Machinability Investigation on Electrical Discharge Machining Using Hybrid Al 7(075+178) Electrode Under Abrasive Assisted Dielectric
Abstract: As aluminum alloy is the lightest metal and has the best mechanical qualities among metal, it has proven to be a perfect choice for strututal industry, particularly in the aerospace sector.7xxx alloys from the Al alloy family are widely used in aviation constructions due to their outstanding processing, welding efficiency, great specific strength & stiffness, and high toughness. The two aluminum alloys that are most frequently used in airplane structures …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 1–17 Read article
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Additive Manufacturing of Polymer-Based Advanced Composites: Mechanical Properties and Performance Evaluation
Abstract: Fabrication of large-scale and geometrically complex polymer-based advanced composites via fused deposition modelling (FDM) has been shown to be a promising technology for the production of such materials, however there are challenges in using short carbon fibre-reinforced polylactic acid (CF-PLA) which include obtaining high mechanical performance and maintaining dimensional accuracy with dynamic robot motion and complex interactions occurring between process parameters. The conventional approaches are mostly static feed rates or …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1326–1335 Read article
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An Approach on Optimization of Thermo Physical Properties of Teak Wood Dust Filled Polymeric Composites
Abstract: The aim of the present work was to prepare the specimens with the help of hand-lay-up technique to measure the thermal properties of TWDPC. The density & voids of TWDPC were measured to determine its physical property & significantly affected some of its mechanical properties. Taguchi experimental method was applied to optimize its thermal properties. The optimal factor combinations were determined with the help of ANOM & the analysis of …
Published in Journal of Polymer & Composites Read article
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Effect of 3D Printing Process Parameters on the Tensile Strength of Polylactic Acid (PLA)
Abstract: This study employs the Taguchi approach to systematically analyze and optimize critical Fused Deposition Modeling (FDM) parameters, focusing on their effect on the tensile strength of 3D-printed Polylactic Acid (PLA) components. The study explores three levels of layer thickness (0.15 mm, 0.25 mm, and 0.3 mm), infill densities (25%, 50%, and 75%), and nozzle temperatures (200°C, 205°C, and 210°C) across three infill patterns: Triangular, Gyroid, and Zig-zag. A total of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 128–140 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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Analytical exploration of self-consolidating concrete (SCC) mix proportions via the Taguchi method
Abstract: To address the challenge of limited space within structural elements containing densely packed reinforcement, Self-Compacting Concrete (SCC) was developed. This study focuses on optimizing the experimentation process using Design of Experiments (DoE). Taguchi's standard L(3) orthogonal array (OA) was utilized, consisting of four factors with three levels each, resulting in nine trial mixes. The factors examined include water-powder ratio, cementitious material content, superplasticizer dosage, and steel fiber content. The aim …
Published in Journal of Geotechnical Engineering · Vol. 11, Issue 1, 2024 · pp. 1–16 Read article
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A Study on Fracture Sem Analysis by Optimization of FSW When a Composite Material Al 6061 Mixed with Fly Ash is Done with Cooper Using Anova Method
Abstract: The current study aims to examine how different parameters in friction stir spot welding influence hardness and tensile strength, while identifying the most suitable parameter combinations to enhance the overall quality of the fabricated components. The experimental work involves joining dissimilar materials, where one specimen consists of Aluminum alloy 6061 reinforced with 10% fly ash, and the other is a copper alloy. Various process conditions are altered during testing to …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 4, Issue 1, 2026 · pp. 1–5 Read article
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Performance, Combustion and Emission analysis of Sunflower oil based Biodiesel using Non-Dominated Sorting Genetic Algorithm-II
Abstract: Biodiesel is used as alternate fuel of I. C. Engines for so many years. It is obtained from various edible and non-edible oils including waste cooking oils through trans-esterification process in the presence of catalyst. The suitable amount of biodiesel mix with commercial diesel can be used to run the compression ignition engines. The optimum combination of engine input parameters is the challenging task as required by the design engineer …
Published in International Journal of Energy and Thermal Applications · Vol. 1, Issue 1, 2023 · pp. 1–6 Read article