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444 articles for “Process parameters”
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Optimization of Turning Process Parameters by Genetic Algorithm Approach
Abstract: In this research, turning parameters were optimized through a genetic algorithm for the purpose to minimize surface roughness and to maximize the material removal rate. High finish quality is guaranteed through minimum surface roughness, and efficient process planning is facilitated through maximum material removal rate optimization. For predicting surface roughness and material removal rate with respect to spindle speed, feed rate, and depth of cut, the empirical models were developed …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 33–41 Read article
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Fabrication and Characterization of Hybrid Composites Using Natural Fibers Reinforced in HDPE and Optimization of Injection Moulding Process Parameters to Minimize Shrinkage
Abstract: Materials are crucial for advancing human living standards. Over the past 20 years, composite materials have garnered significant attention owing to their unique properties and applications across various sectors. This study outlines the creation and analysis of a novel series of natural fiber-based composites, which incorporate jute, sisal, and hemp as reinforcements, with high-density polyethylene (HDPE) serving as the matrix, and produced through injection moulding. This study examines the effects …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 556–585 Read article
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Effect of 3D Printing Process Parameters on the Tensile Strength of Polylactic Acid (PLA)
Abstract: This study employs the Taguchi approach to systematically analyze and optimize critical Fused Deposition Modeling (FDM) parameters, focusing on their effect on the tensile strength of 3D-printed Polylactic Acid (PLA) components. The study explores three levels of layer thickness (0.15 mm, 0.25 mm, and 0.3 mm), infill densities (25%, 50%, and 75%), and nozzle temperatures (200°C, 205°C, and 210°C) across three infill patterns: Triangular, Gyroid, and Zig-zag. A total of …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 128–140 Read article
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Optimization of Direct Ink Writing Process Parameters for Liquid Silicone Rubber/TiO2 Composite Ink
Abstract: The purpose of this research is to develop and optimize the Liquid Silicone Rubber (LSR)/Titanium Dioxide (TiO₂) composite inks in Direct Ink Writing (DIW)-based 3D printing systems. The primary research objective was to use enhancement of mechanical, rheological, and dielectric characteristics of LSR using TiO₂ reinforcement but still retain extrusion stability and dimensional consistency. TiO₂ content (0, 5, 10, and 15 wt%) and catalyst and glycerol ratios were regulated and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 240–259 Read article
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Polymer Composite-Enhanced Anaerobic Digestion of Kitchen Waste for Optimised Biogas Production: Process Design, Parametric Study, and Simulation Analysis
Abstract: There is an urgent need for decentralised sustainable biogas production from organic waste due to the rising amount of food waste in cities. The application of polymer composite material including HDPE tanks, PVC pipes, and FRP secondary containment systems presents a promising option compared to conventional MS digester fabrication in terms of durability, excellent thermal insulation capability, light weight, and easier installation. This study explores the possibility of adopting a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 803–818 Read article
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Influence of SlS Parameters on Strength and Fatigue Durability of Polyamide-12
Abstract: Selective Laser Sintering (SLS), a laser-based polymer powder bed fusion process, has gained prominence in the fabrication of high-performance thermoplastics such as Polyamide-12 (PA12). This paper provides an extensive review of how key SLS process parameters—such as laser power, scan speed, hatch spacing, and energy density—affect the mechanical properties of PA12 components, with a specific focus on tensile strength and fatigue resistance. Studies demonstrate that increasing energy input enhances particle …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 178–191 Read article
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Parametric Study of Laser Drilling Process Using Multi Variable Regression Analysis
Abstract: The laser drilling process is an advanced manufacturing technique extensively employed for intricate and high-value components in aerospace, automotive, and electronics industries. Laser drilling technology offers opportunities to meet the contemporary demands of industries using a broad spectrum of engineering materials. However, this process encounters several engineering challenges such as thermal damage, dimensional inaccuracies, and the formation of a recast layer in the drilled components. This study focuses on examining …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1000–1015 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Hybridization Method for Injection Moulding Process, Optimization with Melting Temperature Parameters
Abstract: Due to the production of plastic products with complex shapes, the plastic injection moulding manufacturing method has recently received a lot of attention. In order to improve manufacturing performance, the cycle time for the injection moulding process has been reduced, the defect known as dimensional warpage that results from temperature differences inside the mould has been reduced, and the mechanical tensile strength of the material has been increased so that …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 337–345 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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Examining Experimentally the Impact of Spot-Welding Process Variables on Metal Matrix Composites
Abstract: Metal matrix composites work in concert with reinforcement to improve the material's qualities. Reliability in joining metal matrix composites using traditional methods is challenging. Friction Stir Welding has demonstrated the ability to solve numerous issues that arise in traditional welding procedures. Initially, the Friction Stir Welding (FSW) welding procedure produced metal seams that were solid. Additionally, FSW was expanded to join MMCs and their alloys. The purpose of this review …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 193–201 Read article
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Advances in Laser Hardening: A Review on Techniques, Trends and it’s Applications
Abstract: This review paper examines laser hardening, an advanced surface treatment method, and its impact on automotive components. By analyzing findings from numerous studies, the paper categorizes various laser hardening techniques and evaluates the effect of parameters like speed of scanning , power of laser and beam diameter on material performance. Special attention is given to the microstructural changes and wear resistance enhancements achieved through laser hardening, highlighting its precision and …
Published in International Journal of Solid State Innovations & Research · Vol. 3, Issue 2, 2025 · pp. 1–10 Read article
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Utilizing Chemical Machining Methods in the Metalworking Sector
Abstract: Chemical machining is a kind of material removal technique used to produce desired shapes and dimensions by selectively or completely removing material through carefully regulated chemical attack using etchant solutions, which are solutions of acids or alkalis. One type of chemical machining is chemical milling, also known as contour machining, etching, or chemiluminescence. The aerospace industry uses chemical milling to remove thin layers of material from extruded parts for aircraft …
Published in International Journal of Manufacturing and Production Engineering · Vol. 2, Issue 1, 2024 · pp. 17–23 Read article
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Parametric Study of Fused Deposition Modelling Process During Fabrication of Acrylonitrile Butadiene Styrene (ABS) Based Injection Molding Die
Abstract: The purpose of this study is to dictate an optimum process parameter during the fabrication of additively manufactured acrylonitrile butadiene styrene (ABS) based injection mold using fused deposition modelling methodology based additive manufacturing process and to assess the quality of the infection mold by analyzing the surface roughness of the injection mold, and the time taken in the manufacturing of the mold. The ABS PRO+ filament is used in manufacturing …
Published in Journal of Polymer & Composites · Vol. 10, Issue 1, 2022 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Prediction of temperatures and residual stresses during FSW of AA2024 and AA7075 with copper using HYPERWELD software
Abstract: This paper investigates the temperature at different workpiece and tool pin sections. In this investigation, various materials are utilized, for example, AA7050, AA2024, and Copper, for other process parameters. Tool rotational speed, tool tilt angle, and welding speed are process parameters. Thermal distribution results are examined with the assistance of these process parameters. Altair’s Hyper Weld, a preeminent computer-aided engineering (CAE) application for the simulation of friction stir welding, has …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 101–112 Read article
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An Analysis of Machining Parameters for Metal Matrix Composite
Abstract: The electro-discharge machining analysis of hybrid Composite is presented in this work. Variables are chosen for the input process parameters. The material removal rate is acknowledged as an output parameter, together with the current, graphite and silicon carbide percentage and pulse on time. We used the Taguchi Method to conduct our experiments. To create the theoretical model and look into how process parameters affect the rate at which material is …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 76–85 Read article
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Laser Beam Machining Techniques and Applications: A Review
Abstract: Laser beam machining (LBM) is the most common thermal energy-based non-contact, non-conventional machining process. The non-conventional manufacturing processes are used to remove extra material using a variety of mechanical, thermal, electrical, chemical, or combinations of these energies without the use of sharp cutting tools as is required for conventional manufacturing. With innovative approaches to manufacturing processes, it has transformed a number of industries. It is frequently used to machine a …
Published in Journal of Microwave Engineering and Technologies · Vol. 11, Issue 3, 2024 · pp. 28–35 Read article