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110 articles for “Material Removal”
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Development and Application of Advanced Materials for Oil Spill Cleanup and Contaminant Removal
Abstract: Oil spills and environmental contaminants representing critical challenges to ecosystems and human health, demanding innovative and effective solutions. Advanced materials have emerged as transformative tools in addressing these issues, offering superior efficiency and sustainability compared to conventional methods. They are environmental and ecological threats, necessitating effective cleanup and removal strategies. The development and application of advanced materials are developing promising solutions for addressing the challenges. This study focuses on the …
Published in Journal of Water Pollution & Purification Research · Vol. 13, Issue 1, 2026 · pp. 17–25 Read article
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The Effects of Energy Consumption on the Turning Process for Various Work-Piece Materials
Abstract: The study modified its goal to energy-intensive titanium alloys, contrasting traditional and high-speed machining processes. According to the study, a solution is needed to reduce or optimize energy use. So, a machined component energy footprint model was created. Several cutting speeds were used to calculate (k). Material removal rates were compared to cutting speeds for a range of materials and levels of detail. A strategy for selecting optimal cutting conditions …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 54–65 Read article
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Characterization of Polyurethane at Multiple Scales for Erosion Mechanisms Under Sand Particle Impact
Abstract: Thin polyurethane layers have been widely used as erosion-resistant coatings on helicopter rotor blades such as UH-60 Black Hawk and Eurocopter SA 315. Published research has mainly focused on empirical studies that relate the mechanical properties such as rebound resilience and hardness of polyurethane to solid particle erosion resistance. However, polyurethane possesses phase mixing at multiple scales and thus sand particle erosion resistance depends also on the microstructure and the …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 13, Issue 1, 2026 · pp. 1–13 Read article
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Exploring the Potential of Laser Ablation for Multi-functional Nanoparticle Production
Abstract: The extraordinary class of materials known as nanomaterials has come into being. A large variety of elements with minimum one dimension between 1 and 100 nm are included. Reasonably designed nanomaterials can have exceptionally large surface areas. Nanomaterials can be made to have exceptional mechanical, optical, electrical, magnetic, and catalytic properties that are very different from those of their bulk counterparts. To achieve the necessary features tuning, nanomaterials' size, shape, …
Published in International Journal of Radio Frequency Innovations · Vol. 2, Issue 2, 2024 · pp. 36–41 Read article
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An Experimental Study on Multi-Criteria Parameters Optimization of Process for Al6351/SiC/Gr Metal Matrix Composites Using AHP-TOPSIS Approach
Abstract: This research focuses on optimizing the process parameters of Wire Electrical Discharge Machining (WEDM) for a hybrid Metal Matrix Composite (MMC) comprising Al6351 aluminum alloy reinforced with 4% SiC and 6% graphite (Gr), fabricated via squeeze casting. This technique enables the formation of dense, defect-free composites with uniform reinforcement distribution, enhancing both mechanical properties and structural integrity. Microstructural characterization using Scanning Electron Microscopy (SEM) confirmed the even dispersion and bonding …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 303–319 Read article
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Experimental Investigation into Surface Roughness of Polished Zinc Plate with Ultrasonic Vibration Using Single Pole Magnetic Abrasive Finishing
Abstract: This research investigates how applying ultrasonic vibrations influences the surface finish quality of zinc plates when using the Single Pole Magnetic Abrasive Finishing (SP-MAF) method. In SP-MAF, magnetic abrasive particles (MAPs)—amalgamation of ferromagnetic and abrasive materials—are guided by a magnetic field to achieve precise surface finishing. Introducing ultrasonic vibration improves the effectiveness of the flexible magnetic abrasive brush (FMAB), which forms as the MAPs align along the magnetic field lines. …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1166–1178 Read article
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Hybrid Machining Processes in Advanced Manufacturing: A Review of Mechanisms and Industrial Applications
Abstract: Hybrid machining processes (HMPs) have gained considerable attention in recent years as an effective approach to address the growing complexity and performance demands of modern manufacturing systems. These processes combine two or more machining techniques—such as mechanical, thermal, chemical, or electrical methods—into a single setup, enabling enhanced productivity, precision, and adaptability, particularly for hard-to-machine materials like ceramics, composites, and superalloys. The integration of distinct energy sources results in synergistic effects …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 19–24 Read article
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Optimization of Machining Parameters of EN-27 Material Using Wire Electric Discharge Machining (WEDM)
Abstract: The optimization of Wire Electrical Discharge Machining (WEDM) parameters for EN-27 alloy steel, a high-strength material widely utilized in mechanical and structural applications, is the subject of this study's methodical analysis. Due to its hardness and poor machinability by conventional methods, WEDM is preferred for achieving precise dimensional accuracy and surface integrity. The primary objective of this work is to enhance machining performance by identifying optimal process parameters influencing Material …
Published in Journal of Production Research & Management · Vol. 16, Issue 1, 2026 · pp. 32–36 Read article
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Improvement of Geometric Tolerances and Mechanical Properties of Aluminum Hybrid Metal Matrix Composites
Abstract: In the field of metal matrix composite materials, there has been a generous thrust towards the development of electrical discharge machining (EDM). In this study, stir casted aluminum hybrid metal matrix composites were successfully machined using EDM by analyzing the input process parameters namely, pulse-on time, peak current, and gap voltage using L27 orthogonal array. The ideal conditions for various output responses such as material removal rate, circularity, and radial …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1583–1592 Read article
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Artificial Neural Network Modelling to Optimize Micro-Drilling Parameters of ECDM of Developed Novel Zn/(Ag+Fe)-MMC
Abstract: Several engineering fields have increased their use of metal matrix composites (MMCs) in the past few years. Due to the increase in composites, the demand for accurate machining has also become important. Specifically, pertaining to biomaterial applications, accuracy factor with desired surface finish is critical. While the near-net shape manufacturing process has advanced, MMCs frequently require post-mould machining to achieve surface quality, and dimensional tolerances. In the present study, a …
Published in Journal of Polymer & Composites · Vol. 11, Issue 1, 2023 · pp. 01–13 Read article
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Effect of WEDM Machining Parameter on the MMC: A Review
Abstract: Recent area of manufacturing is highly focus on good accuracy and a complex shapes are mechanized by the advanced machining operation. The wire electrical discharge machining (WEDM) have the ability to produce the complex shapes with having high accuracy. The WEDM is non-contact type machining operation and is used for metal materials as well as Metal Matrix Composites (MMCs), ceramics composites those have many application in vast areas such as …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 1, Issue 1, 2023 · pp. 1–7 Read article
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An Experimental Investigation of Machining Parameters on Aluminum Composites
Abstract: The need for a material with good mechanical, thermal, and wear resistant properties is satisfied by aluminum composite. However, the biggest obstacle to substituting it with alternative materials is the machining challenges. For this kind of hard-to-cut material, electric discharge machining is a very efficient method. Thus, using a Taguchi-based method, an attempt has been made to determine the most advantageous amount of input parameters for EDM of Al composite. …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 8–13 Read article
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A Review on Parametric Optimization of WEDM Technique for OHNS Steel
Abstract: In this study, the Wire Electrical Discharge Machining (WEDM) process for OHNS (Oil Hardened Non-Shrinking) steel, a high-performance material frequently used in the production of dies, punches, and precision tooling components, is optimized parametrically and validated experimentally. A continuously moving wire electrode and a sequence of electrical discharges are used in WEDM, a non-traditional machining method, to erode material and produce intricate and precise profiles, particularly in materials that are …
Published in Trends in Mechanical Engineering & Technology · Vol. 15, Issue 2, 2025 · pp. 29–35 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article
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Enhancing Surface Roughness of Polylactic Acid (PLA) 3D-Printed Parts Using CO₂ Laser Scanning: An Experimental Study on Parameter Optimization
Abstract: Fused deposition modeling (FDM) of polylactic acid (PLA) often suffers from poor surface finish due to the inherent layer-by-layer deposition process, limiting its use in high-precision applications. This study investigates CO₂ laser scanning as an efficient post-processing technique to reduce the surface roughness (Ra) of PLA parts while maintaining structural integrity. Specimens (100 × 80 × 5 mm) were fabricated with varying infill densities (35%, 70%, and 100%) to assess …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 503–511 Read article
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Machinability and Reliability Analysis of Al6063–Al2O3 Metal Matrix Composites Using Image-Based Flank Wear Evaluation
Abstract: This study explores the machinability and reliability characteristics of Al6063–Al2O3 metal matrix composites (MMCs) as analogues for polymer–metal hybrid composite systems, focusing on their potential use in lightweight structural and metal matrix composite-integrated applications. The composite specimens were fabricated through stir casting with 3% and 9% Al2O3 reinforcements, followed by mechanical characterization that confirmed significant enhancements in hardness and strength compared to unreinforced Al6063. Machining experiments were performed using a …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 264–290 Read article
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Sustainable Manufacturing: The Role of Additive Technologies in Waste Reduction
Abstract: Additive manufacturing (AM) is transforming modern manufacturing by significantly reducing material waste while enabling highly efficient production processes. Unlike conventional subtractive manufacturing methods—such as cutting, drilling, and milling—which remove excess material and generate large volumes of scrap, AM constructs objects layer by layer, depositing material only where required. This precise material placement minimizes waste generation and supports resource-efficient production, making AM a critical technology for sustainable industrial development. Beyond waste …
Published in Journal of Materials & Metallurgical Engineering · Vol. 16, Issue 1, 2026 · pp. 62–70 Read article
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Enhancing Performance of Hybrid Natural Fiber Reinforced Polymer: Insights into Processing, Characterization and Machining
Abstract: Natural fibre reinforced polymer composites (N-FRP) have gained popularity in recent years as an alternative to regular polymer composites, owing to growing environmental concerns. Natural fibers are becoming increasingly popular due to their outstanding properties such as flexibility, strength, compatibility with living creatures, and impact resistance. A notable application of natural fibers is in the medical industry, with the goal of producing cost-effective, sustainable, and long-lasting products. Combining different fibers …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 139–153 Read article
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Laser Beam Machining Techniques and Applications: A Review
Abstract: Laser beam machining (LBM) is the most common thermal energy-based non-contact, non-conventional machining process. The non-conventional manufacturing processes are used to remove extra material using a variety of mechanical, thermal, electrical, chemical, or combinations of these energies without the use of sharp cutting tools as is required for conventional manufacturing. With innovative approaches to manufacturing processes, it has transformed a number of industries. It is frequently used to machine a …
Published in Journal of Microwave Engineering and Technologies · Vol. 11, Issue 3, 2024 · pp. 28–35 Read article
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Synthesis of Activated Carbon from Corn Cob and Factors Affecting its Adsorption and Desorption Efficiency of Cationic Brilliant Green Dye
Abstract: Extreme dye pollutants released from textile, leather, and pulp industries are becoming a major concern to the water. These pollutants are highly toxic to living things. The major objective of this study was to prepare low-cost and efficient activated carbon from corncob (CCAC) adsorbent through the H2SO4 activation method and characterize its suitability for removing brilliant green dye (BGD) from aqueous solution. The adsorption and desorption efficiency of the prepared …
Published in Journal of Water Pollution & Purification Research · Vol. 12, Issue 3, 2025 · pp. 27–44 Read article