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275 articles for “Weight optimization”
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Experimental Analysis of Residual Stress, Micro-Hardness and Corrosion Behavior of HVOF Sprayed Composite Coating
Abstract: The utilisation of non-traditional composite coating materials, enhanced lubrication, and surface geometry optimisation have all contributed to the tribological performance. Piston rings are among the most crucial engine parts since friction causes between 40 and 45 percent of all energy loss. Fuel efficiency, power loss, and exhaust pollutants are all strongly impacted by the piston assembly's tribological performance. The present study's primary goal was to develop composite coating by using …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 77–82 Read article
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Enhanced Mechanical and Tribological Performance of Magnesium–Boron Carbide Composites Fabricated via Stir Casting for Lightweight Structural Applications
Abstract: This study investigates the fabrication and evaluation of properties of magnesium (Mg) matrix composites reinforced with boron carbide (B₄C) for lightweight structural applications. Stir casting was employed to incorporate B₄C particles at varying weight fractions (0%, 3%, 6%, and 9%) into the magnesium matrix. The influence of B₄C on density, porosity, hardness, tensile strength, and wear resistance was systematically examined. Theoretical density increased from 1.74 g/cm³ (pure Mg) to 1.88 …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 29–39 Read article
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Adhesively Bonded Patch Repair in Polymer Composites: Effects of Reinforcement Configuration and Post-Cure Temperature
Abstract: Adhesive patch repair technique has been identified as an effective and economical approach to repair damaged polymer composite structures that are used in aerospace, automotive, marine, wind energy, and many other high-performance engineering applications. Adhesive bonding offers superior stress distribution, reduced stress concentration, less structural weight and fatigue resistance, and thus increases the lifetime of the repair of composite structures when compared to the traditional mechanical attachment approaches. Performance and …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 991–1001 Read article
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Mechanical Properties, Viscoelastic and Water Absorption Properties of Biocarbon-Reinforced Composites
Abstract: Biocarbon-reinforced polymer composites have emerged as a sustainable alternative to conventional composites, combining environmental benefits with promising material properties. This study explores the effect of varying biocarbon content (0%, 10%, 20%, and 30% by weight) on the mechanical, viscoelastic, and water absorption properties of a polypropylene (PP) matrix. Tensile strength tests reveal that incorporating 10% biocarbon yields the highest strength at 35 MPa, attributed to enhanced interfacial bonding. However, at …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 145–157 Read article
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Effect of Hybridization on Tensile and Flexural Strengths of Carbon, Glass and Steel Fiber Composites: A Comparative Study
Abstract: Fiber reinforced polymer composites are widely recognized for their high strength-to-weight ratio, excellent corrosion resistance, and design flexibility making them ideal for various engineering applications. Despite their numerous advantages, traditional composites possess significant limitations such as restricted mechanical performance under diverse loading conditions. To address this, hybrid fiber polymer composites are developed while enhancing material performance. In the present study, synthetic (carbon, glass) and metallic (steel) fiber reinforced composite materials …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 621–635 Read article
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Natural Frequency Analysis of Polymer Composites
Abstract: Polymer composite materials are increasingly utilized in vibration-sensitive engineering applications due to their high strength-to-weight ratio, design flexibility, and tailorable dynamic properties. Among these properties, natural frequency plays a crucial role in determining structural stability, resonance avoidance, and dynamic performance. This review presents a comprehensive synthesis of recent research on the natural frequency characteristics of polymer composite structures, with emphasis on material properties, structural configurations, boundary conditions, damage effects, environmental …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 541–553 Read article
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Water Absorption and Mechanical Behaviour of Bagasse Fibre and Particle-Reinforced Hybrid Composite Materials
Abstract: This study investigates the mechanical behaviour and water absorption characteristics of bagasse fibre and groundnut shell particle (GSP)-reinforced hybrid composites using a phenol-formaldehyde (PF) resin matrix. Varying weight fractions of GSP (5%, 10%, 15%, and 20%) were incorporated into the composites, with bagasse fibre content kept constant at 30% by weight. Tensile, flexural, and impact strengths were measured, and the water absorption behaviour was evaluated following ASTM standards.The results indicated …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 115–124 Read article
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ML-Based Predictive Modeling of Mechanical Properties in 3D-Printed Polymer Composites for IoT Applications
Abstract: This study aims to develop an interpretable and high-accuracy machine learning framework for predicting the mechanical properties of 3D-printed fiber-reinforced polymer composites, with a focus on structure–property correlations relevant to polymer processing and functional performance. Composite specimens based on PLA and ABS matrices were fabricated using FDM with varying weight fractions (5–20 wt%) of carbon and glass fibers. Standardized mechanical testing (ASTM D638, D256, D790) was performed to evaluate tensile …
Published in Journal of Polymer & Composites · Vol. 13, Issue 4, 2025 · pp. 61–78 Read article
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Design Simulation of Improvement of Voltage Profile and Loss Minimization by Efficient Placement of Distributed Generation in Grid Connected System
Abstract: Electricity consumption is rapidly increasing, and the gap between generation and load is widening. The mismatch between demand and load causes a range of problems, including failure, low power, and, in certain cases, blackout. These issues will be solved by including Distributed Generation (DG) into the system. For maximum dependability, technological and economic benefits, and optimal size and capabilities of distributed generators, the proper distribution of power systems, kind of …
Published in Journal of Electronic Design Technology · Vol. 12, Issue 2, 2021 · pp. 1–9 Read article
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Design and Validation of an Artificial Intelligence-Driven Digital Twin for Real-Time Monitoring and Control in Polymer Composite Manufacturing
Abstract: Polymer Matrix Composites (PMCs) have become indispensable in high-performance sectors such as aerospace and automotive engineering, offering exceptional strength-to-weight ratios that outperform traditional metals in many demanding applications. However, the reliability of manufacturing PMCs via Vacuum-Assisted Resin Transfer Molding (VARTM) is frequently undermined by stochastic process variabilities. Unpredictable fluctuations in thermal history, preform permeability, resin rheology, and ambient conditions often lead to some defects; namely voids, dry spots, and incomplete …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 224–233 Read article
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Mechanical and Thermal Performance of PETG Composites Reinforced with Short Carbon Fibers via Fused Filament Fabrication
Abstract: The study investigates the fabrication and characterization of polyethylene terephthalate glycol (PETG) composites reinforced with short carbon fibers (CF) using the fused filament fabrication (FFF) technique. Composite filaments with varying CF weight fractions (0, 5, 10, 15, and 20 wt%) were produced and evaluated for their mechanical, thermal, and morphological performance. The influence of CF reinforcement on tensile, flexural, and impact behavior was systematically examined, alongside thermal stability metrics including …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1219–1238 Read article
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Investigation of the independent and combined roles of Gr and ZrO₂ on strengthening behaviour of Al-7075 Composites
Abstract: This study investigates the effect of individual and hybrid reinforcements on the mechanical and microstructural behaviour of Al7075 composite fabricated using the 2-step stir-casting technique. Four compositions were made with the base Al-7075, Al-7075 3 weight % ZrO2, and Al-7075 3 weight % Gr as well as a hybrid composite Al7075 with 3 wt.% Gr, 3 wt.% ZrO2. 2-step stir-casting was used to increase the wettability of the particles, decrease …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1060–1075 Read article
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Advanced Fiber-Reinforced Polymer Composites: Processing, Nano-Modified Adhesive Technologies, Interfacial Engineering, Durability, and Structural Applications—A Comprehensive Review
Abstract: Fiber reinforced polymer (FRP) composites are considered to be one of the most universal categories of advanced engineering materials owing to their unique properties such as outstanding strength-to-weight ratio, corrosion resistance, fatigue durability, and wide opportunities for design. Innovations in the fields of fiber reinforcement, polymer matrix system, composite manufacturing technologies, and nano-modified adhesives technology have greatly extended the range of applications of this type of materials in aerospace, automotive, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 980–990 Read article
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Thermo-Hydraulic Enhancement of Annular Finned Shell-and-Tube Heat Exchangers Using Epoxy-Based Polymer Composites: A Material–Geometry Coupled CFD Investigation
Abstract: Shell-and-tube heat exchangers remain a backbone of industrial thermal systems, yet their performance is often limited by relatively low shell-side heat transfer and the weight and cost associated with conventional metallic components. In this context, the integration of polymer composite materials offers a promising pathway toward lightweight, corrosion-resistant, and performance-tunable heat exchanger designs. The present study investigates the thermo-hydraulic performance of a straight-tube shell-and-tube heat exchanger equipped with annular fins, …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 669–684 Read article
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Influence of Epoxy-Based Thermally Conductive Polymer Composites on the Thermo-Hydraulic Performance of Finned Helical Coil Heat Exchangers Across Flow Regimes
Abstract: The use of polymer composites in heat exchanger applications has gained increasing attention due to their advantages in weight reduction, corrosion resistance, and design flexibility. However, their relatively low thermal conductivity compared to conventional metallic materials remains a key limitation for efficient heat transfer. In this study, the thermo-hydraulic performance of a finned helical coil heat exchanger is investigated with particular focus on epoxy-based polymer composites reinforced with thermally conductive …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 586–602 Read article