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259 articles for “tool life”
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A Technical review on Investigation Of Cutting Conditions On Tool Life And Material Removal Rate In Turning Of T51620 Using Cermet And Tungsten Carbide Insert
Abstract: The performance of turning operation is depend upon the tool life and MRR of the tool material T51620 material is employed in making of dies in different industry. Tungsten carbide is most suitable insert material used for turning of T51620 .but now days industries need higher productivity and includes higher tool life and higher MRR with same parameters so one should compare the tool material with the advance one cermet …
Published in Trends in Mechanical Engineering & Technology · Vol. 12, Issue 3, 2022 · pp. 8–17 Read article
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Optimization of Turning Parameters of EN-36 for Material Removal Rate and Tool Life based on Taguchi and RSM Method
Abstract: In this experimental study the effect of cutting parameters on material removal rate (MRR) and tool wear rate (TWR) during turning of EN-36 material on turning machine is determined. In this work, firstly, all the cutting parameters namely, spindle speed (SS), feed rate (FR) and depth of cut (DOC) are designed by using suitable orthogonal array in Taguchi method. The experimental studies were accompanied under the varying spindle speed, feed …
Published in Journal of Mechatronics and Automation · Vol. 3, Issue 1, 2016 · pp. 14–24 Read article
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Development of Mathematical Model for Tool Wear Rate Using 3-Level Response Surface Methodology
Abstract: Tool wear is the progressive loss of material from the surface of tool in the form of very small metallic particles. From decade tool wear rate was used as major criteria to predict the tool life. However, tool wear rate only measures principle wear, i.e., flank wear and face wear. In order to assesses the real damage to the tool and consider other tool wear like chip, notching, primary and …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 3, Issue 2, 2016 · pp. 1–10 Read article
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Minimum Energy Criteria for Machining to Determine Energy-Productivity Relationship
Abstract: In this research segment, cutting rates were changed while depth of cut and feed rate remained fixed. The results of cutting using a standard uncoated carbide insert were compared. Cutting speeds were maintained at a constant. After determining the optimal cutting condition for the equipment and material. To determine optimal tool life and cutting speed, turning operations were performed. In industrial cutting operations, flank wear reduces tool life. For single-point, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 4, 2023 · pp. 81–94 Read article
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Experimental and Numerical Assessment of Sustainable Machine Tool Design: A Life Cycle Perspective on Structural Optimization and Energy Performance
Abstract: Machine tools are high-mass, energy-intensive systems with long service lives, contributing significantly to the carbon footprint of manufacturing. Enhancing their sustainability requires integrated structural and energy optimization without compromising functionality, accuracy, or productivity. While sustainable design has been studied broadly, systematic reviews from an experimental and applied mechanics perspective remain limited. This paper reviews sustainable machine tool design through a life cycle lens, emphasizing mechanics-based strategies and assessment methods. Key …
Published in Journal of Experimental & Applied Mechanics · Vol. 17, Issue 2, 2026 · pp. 13–39 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Life Cycle Assessment (LCA): A Tool for Sustainable Development and Environmental Management of Products
Abstract: Life cycle assessment (LCA) is a crucial technique for clearly understanding how much room there is for product improvement in a given good or service. Because of its high cost and application in eco-design, supply chain management, green buying, sustainable investing, and other relevant activities, manual data engineering and analysis processes. Traditional LCA methodologies and technology may need more scalability regarding substantial product portfolios and expanding reporting requirements. The Sustainability …
Published in International Journal of Industrial and Product Design Engineering · Vol. 1, Issue 2, 2023 · pp. 16–25 Read article
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Regression and ANN Models in Predicting Tool Wear
Abstract: A modern machining system must be able to detect tool wear while milling in order to maintain the product's surface quality. The vibration signatures produced by a single point cutting tool during machining have been found to be good predictors of the tool's health. The current study used Artificial Neural Networks to forecast tool life by analysing vibration signatures when turning EN9 and EN24 steel alloys (ANN). Tool wear prediction …
Published in Journal of Production Research & Management · Vol. 12, Issue 1, 2022 · pp. 14–18 Read article
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Service Life Improvement Analysis of Cryogenically Treated Blanking Punch
Abstract: After traditional heat treatment, Cryogenic treatment is carried out as a secondary process to improve the hardness and wear resistance of tool steels. The researchers have already studied and it is well published the potential use of cryogenic treatment of AISI D2 tool steel under laboratory conditions. However, to ensure the sustainable use of this technology for industrial application, its analysis is essential. Therefore, in this work a small scale …
Published in Trends in Mechanical Engineering & Technology · Vol. 11, Issue 3, 2021 · pp. 10–18 Read article
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Experimental Analysis of Cutting Forces Under Different Machining Parameters and Carbide Inserts During Turning of Hardened AISI 4340 Steel
Abstract: Turning of hardened materials with an advanced coated carbide insert has numerous advantages over the grinding process, e.g., reduced process cost, high material removal rate, and less environmental concern due to the elimination of the cutting fluid. Process parameters in conventional machining operations like cutting speed, feed, and depth of cut play the most crucial role behind the generation of heat which also leads to microstructural changes, improved tool life, …
Published in Journal of Polymer & Composites Read article
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Study of the Effect of Cycle Time of Plasma Nitriding on the Service Life of AISI H-13 Tool Steel Die
Abstract: AISI H-13 tool steel is widely used as a hot-forging die for various automotive components. Usually, to increase the die life, the dies are subjected to additional surface treatment process such as carburizing, gas nitriding, salt bath nitriding, plasma nitriding, etc. The case depth is an important parameter in surface treatment process. In this work, AISI H-13 tool steel hot-forging dies are subjected to plasma nitriding. The nitriding time cycles …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 169–177 Read article
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Experimental Study on the Wear Mechanisms of Cutting Tools in High-Performance Machining
Abstract: Because high-performance machining (HPM) may increase output and improve product quality, it is essential for modern production. The quick wear of cutting tools under high-stress circumstances, however, presents serious difficulties that affect surface smoothness, tool life, and cost-effectiveness. Through an analysis of the impacts of cutting speed, feed rate, tool material, and cooling techniques, this work explores the wear processes impacting cutting tools in HPM. Advanced spectroscopy and microscopy procedures …
Published in International Journal of Fracture Mechanics and Damage Science · Vol. 2, Issue 1, 2024 · pp. 9–14 Read article
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Development of Smart Cooling Optimization System for CNC Machining Applications
Abstract: In modern manufacturing industries, achieving high machining accuracy, improved surface finish, and extended tool life remains a significant challenge, particularly during the machining of hard materials where excessive heat generation at the tool–workpiece interface is inevitable. Conventional coolant systems often suffer from limitations such as manual control, inconsistent flow rates, and inefficient coolant usage, which negatively impact productivity and environmental sustainability. This paper presents the design and development of an …
Published in Journal of Mechatronics and Automation · Vol. 13, Issue 2, 2026 · pp. 1–13 Read article
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THE EFFECTS OF ENERGY CONSUMPTION ON THE TURNING PROCESS FOR VARIOUS WORK-PIECE MATERIALS
Abstract: The study modified its goal to energy-intensive titanium alloys, contrasting traditional and high-speed machining processes. According to the study, a solution is needed to reduce or optimize energy use. So, a machined component energy footprint model was created. Several cutting speeds were used to calculate (k). Material removal rates were compared to cutting speeds for a range of materials and levels of detail. A strategy for selecting optimal cutting conditions …
Published in Journal of Polymer & Composites · Vol. 12, Issue 4, 2024 · pp. 54–65 Read article
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Enhancing Surface Roughness in the Taguchi Method for Turning Alloy Steel in Wet and Dry Environments
Abstract: The present investigation focuses on evaluating the performance of turning operations in alloy steel with particular emphasis on the effect of cutting parameters on surface roughness. In the machining of alloy steel, tool life and surface integrity are significantly influenced by parameters such as spindle speed, depth of cut, and feed rate. Among these, feed rate has been observed to exert the most prominent effect on surface roughness. To systematically …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 3, Issue 2, 2025 · pp. 1–6 Read article
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Optimization of Machining Process Parameters in Hard Turning of AISI D3 Tool Steel
Abstract: Machining operation is still irrefutably vital process in manufacturing, that involves complex relation of input parameters (like cutting speed, feed rate, depth of cut, nature of cooling, etc.) to output parameters (like surface finish, tool life, tool wear, machining time, machining cost, etc.). Numerous efforts were noticed in literature, to relate these parameters with each other so as to implement cost effective machining with least efforts. This paper presents one …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 1, 2017 · pp. 23–30 Read article
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Enhancing Chatter Resistance in Deep Hole Boring Through Modified Tool Design: A Study on Impact of Length-To-Diameter (L/D) Ratio
Abstract: Deep hole boring is a specialized machining process crucial for creating precise bores with high length-to-diameter (L/D) ratios, particularly vital in aerospace, automotive, and oil and gas industries. The L/D ratio is pivotal for stability and performance. Chatter, a detrimental vibration phenomenon, is a significant concern in deep hole boring, influenced by the L/D ratio. Higher L/D ratios increase chatter, leading to poor surface finish and reduced tool life. Longer …
Published in International Journal of Machine Systems and Manufacturing Technology · Vol. 2, Issue 2, 2024 · pp. 24–33 Read article
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Tribological Behaviour of En 31 Bearing Steel Against Altin, Alcrn and Crn Coated High Speed Steel
Abstract: Mechanical parts like bearing in modern machining systems are often subjected to wear and friction causing high heat generation at the interacting zones leading to reduced lifecycle and increased energy consumption of machinery. In this investigation friction and wear characteristics of bearing material EN31 steel against the CrN, AlCrN and AlTiN deposited on high speed steel as counter material is presented. Tribological tests are conducted on a pin on disc …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 97–108 Read article
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A Review on Optimization of cutting parameters for machining Inconel 718 using Grey Relation Analysis
Abstract: Inconel 718 is a nickel-cobalt based super alloy. It provides several advantages including high corrosion resistance and high temperature resistance. Thus the demand for such materials has rapidly increased. It is mostly used in aerospace, steam turbine, bearing industry and nuclear applications. Nickel-based super alloys such as Inconel 718 are known as one of the most difficult-to-cut materials. It is due to their mechanical and chemical properties and tool life …
Published in Journal of Polymer & Composites · Vol. 6, Issue 2, 2018 · pp. 1–5 Read article
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Experimental Evaluation and Optimization of Dry Drilling Parameters of Stainless Steel Using Different Drill Bit
Abstract: Drilling is one of the widely used in machining processes for various purposes. Stainless steel is frequently used in automotive, aircraft and aerospace and dies or mold industries, home appliances, medical and electrical equipment, but machining of stainless steel is difficult due to high tensile strength, high ductility, low heat conductivity and high fracture toughness. The cutting temperature at drill tool-chip interface affects drill hole quality, lowers the tool life, …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 1, 2017 · pp. 43–48 Read article