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181 articles for “multi-material processing”
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Hybrid Additive-Subtractive Manufacturing of Multi-Material Functionally Graded Components: Integration of Laser Powder Bed Fusion with High-Speed CNC Finishing for Aerospace Applications
Abstract: The synergy involved in the merging of additive and subtractive manufacturing technologies is the game changer to generate multi-material functionally graded components to be used in the aerospace industries. The paper is an in-depth review of a proposed hybrid additive-subtractive manufacturing, which synergistically merges laser powder bed fusion (LPBF) fashioning with rapid computer numerical control finishing production processes. The multi-material deposition, thermal issues, and optimization of post-processing are the challenges …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 398–418 Read article
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Firefly Algorithm–Based Optimization of Processing Parameters for Enhanced Performance of Polymer Composite Materials
Abstract: Polymer composite materials are extensively used in aerospace, automotive, and oil & gas applications due to their high strength-to-weight ratio and design flexibility. However, achieving optimal mechanical and thermal performance strongly depends on precise control of processing parameters such as curing temperature, energy consumption, and material utilization. Conventional trial-and-error approaches often lead to excessive energy usage, non-uniform curing, and sub-optimal composite properties. To address these challenges, this paper proposes an …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 90–107 Read article
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An Innovative AI-Integrated Approach for Identifying the Tensile Robustness of Polymeric Materials
Abstract: Polymeric materials have so many applications and character similar to flexibility, robustness and lightweight nature they are essential to a large variety of industries. Though, it is difficult to establish their tensile robustness appropriately, particularly in a variety of environmental situation. Provide a recommended Artificial Intelligence (AI)-integrated method to decide the issues of rapidly ascertaining the tensile robustness of the polymeric material. Using machine learning (ML), this study, predicted and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 90–97 Read article
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Cognitive AI-Based Quality Control and Operational Optimization of Polymer Composites for Healthcare Applications
Abstract: The use of polymer composite materials in healthcare is on the rise because of their adjustable mechanical characteristics, biocompatibility and structural flexibility. Yet, it is difficult to ensure stable quality of such composites due to process-related defects, heterogeneity of the material and the lack of real-time adaptive control. The proposed study suggests the use of cognitive AI-based framework of quality control and optimization of operation of polymer composite systems which …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 571–591 Read article
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A Sustainable and Green Prototyping Framework for Low-carbon and Resource-efficient Virtual Product Development
Abstract: The increasing emphasis on sustainable manufacturing has intensified the need for environmentally responsible design and development methodologies for polymer and polymer-composite materials, where material selection, processing routes, and waste generation play a critical role in overall environmental impact. This paper presents a Sustainable and Green Prototyping (SGP) framework that integrates Virtual Prototyping (VP), Life Cycle Assessment (LCA), and multi-objective optimization to systematically reduce carbon footprint, energy consumption, and material waste …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 459–471 Read article
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Navigating Polymer Processing: Advances, Challenges, and Future Horizons
Abstract: Polymer processing and composite manufacturing stand as crucial pillars in modern industry, facilitating the creation of materials tailored to specific requirements. This abstract delves into the multifaceted realm of techniques and methodologies governing these processes, essential for ensuring the delivery of materials endowed with desired properties and functionalities. A meticulous examination of extant literature forms the foundation, shedding light on the evolving landscape, challenges encountered, and promising avenues ahead. Traditional …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 179–192 Read article
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Developing an AI-Based Novel Forecasting Framework for Surface Irregularity in Metal Matrix Materials
Abstract: Surface irregularity in metal matrix materials (MMM) signifies the deviations from smoothness, influencing structural integrity and performance frequently arising from the manufacturing process along with intrinsic material characteristics that influence effectiveness. Limitations in data, model interpretability and complexity are the difficulties that impede artificial intelligence (AI) based surface irregularity in MMM. In this study, we suggested a novel framework of Gaussian regression fused multi-strategy adaptive boosting classifier (GR-MABC) for the …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 48–56 Read article
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Advancements in Thin Film Coatings for High-Efficiency Electronics and Communication Devices
Abstract: Thin film coatings have become integral to the development of high-efficiency electronics and communication devices, offering enhanced performance, miniaturization, and multifunctionality. This review delves into recent advancements in thin film technologies, focusing on their applications in semiconductors, optoelectronics, and communication systems. We explore various deposition techniques, including atomic layer deposition (ALD), chemical vapor deposition (CVD), and solution-based methods like spin coating, highlighting their impact on device efficiency and scalability. The …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 12, Issue 2, 2025 · pp. 19–24 Read article
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Quantitative Image-Based Assessment of Degradation Patterns in Polymer-Based Medical Implants
Abstract: Polymer-based medical devices are widely used in clinical practice, where long-term material degradation can compromise performance and patient safety. Traditional polymer degradation studies predominantly rely on laboratory-based experiments, which often fail to capture real-world operational and usage conditions. In this study, a multimodal, data-driven framework is proposed for the quantitative assessment of degradation patterns in polymer-based medical devices using publicly available clinical failure data. Structured operational parameters, including cumulative usage …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 1510–1518 Read article
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A Critical Review on Carbon Fiber Reinforcement in Various Applications
Abstract: Carbon fiber, celebrated for its outstanding mechanical properties and impressive strength-to-weight ratio, has become a critical material in various industries. This review journal, An In-Depth Study of Carbon Fiber Reinforcement in Diverse Applications, delves into the recent advancements and innovations in carbon fiber technology. The exploration includes its integration into aerospace, automotive, civil engineering, sports equipment, and renewable energy sectors. The aerospace industry leverages carbon fiber for constructing lightweight, fuel-efficient …
Published in Journal of Polymer & Composites · Vol. 13, Issue 2, 2025 · pp. 490–502 Read article
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Experimental Exploration of Crack and Damage Dynamics of Hybrid FRP Nano Composites
Abstract: Fiber-reinforced polymer (FRP) composites have become essential materials in modern engineering structures because of their excellent strength-to-weight ratio, corrosion resistance, and adaptability in design. Among different fracture modes, Mode I interlaminar fracture where cracks propagate under tensile opening stresses is one of the most critical forms of damage in layered composites. Since delamination occurs within the matrix-rich regions between plies, improving the matrix properties plays a key role in enhancing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 220–232 Read article
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Optimization of FDM 3D Printer Process Parameters For PETG Material Using TOPSIS Technique
Abstract: 3D printing is a quickly evolving process that builds the desired shape by layering on material. In the era of modern production, additive manufacturing has grown in significance due to its user-friendliness. By using this technique, one can produce complex & intricate geometries with much ease when compared to conventional manufacturing. With the increased demand for 3D printing, consideration towards strength quality and other mechanical properties is also increasing progressively. …
Published in Journal of Polymer & Composites · Vol. 13, Issue 1, 2025 · pp. 601–609 Read article
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Optimization of Sustainable Electrochemical Machining Parameters for Polymer based Materials Using AHP Integrated TOPSIS Method
Abstract: The current paper describes the use of the AHP-TOPSIS method to optimize process parameters in sustainable electrochemical machining of polymer composites. Combine lightweight polymer matrices with reinforcing particles or fibers such as TiB₂, SiC, or Al₂O₃, offering high strength-to-weight ratio, corrosion resistance, and design flexibility, making them ideal for aerospace and automotive applications. Non-conductive and heterogeneous nature poses challenges during electrochemical machining, as it affects current distribution and material removal …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 1048–1059 Read article
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Machine Learning-Assisted Design and Optimization of Lightweight Polymer Composites for IoT-Enabled Automotive Applications
Abstract: This study aims to develop an integrated machine learning and optimization framework for the intelligent design of lightweight polymer composites suited for IoT-enabled automotive applications. The goal is to enhance material performance while satisfying multiple design constraints such as mechanical strength, thermal stability, and process compatibility. A curated dataset of polymer composite formulations was used to train a Random Forest Regression (RFR) model capable of predicting tensile strength, thermal conductivity, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 12–27 Read article
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Flame-Retardant Polymeric Materials: Recent Advances and Future Directions
Abstract: This review explores essential flame-retardant polymers that play a vital role in various industries such as electrical & electronics, automobile, manufacturing, and firefighting. This review also highlights the latest progress in the design and synthesis of flame-retardant polymers, highlighting novel approaches such as the incorporation of nanomaterials, bio-based flame retardants, and the use of intumescent systems. Recent advancements include high-throughput screening, computational design, bio-based and sustainable flame retardants, self-healing materials, …
Published in Journal of Polymer & Composites · Vol. 12, Issue 5, 2024 · pp. 125–132 Read article
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The Silent Mineral: Structural Complexity and Industrial Utility of Natural Kaolin
Abstract: Kaolin, a naturally occurring aluminosilicate clay predominantly comprising the mineral kaolinite (Al₂Si₂O₅(OH)₄), exhibits a 1:1 layered silicate structure that imparts distinctive physicochemical properties suitable for extensive industrial utilization. Deposits of kaolin are broadly classified into primary (residual) and secondary (sedimentary) categories, each defined by their geological origin and mineralogical features. The industrial processing of kaolin encompasses stages such as raw material extraction, beneficiation, and purification, aiming to optimize parameters including …
Published in International Journal of Crystalline Materials · Vol. 2, Issue 1, 2025 · pp. 52–61 Read article
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AI-Enabled Optimization of Additively Manufactured Composite Materials for Enhanced Mechanical and Thermal Performance
Abstract: This paper discusses the optimization of multi-objective optimization of enhanced coupling of heat and mechanical properties of 3D printed polymer composite materials by artificial intelligence (AI), as a component of a multi-objective optimization framework. It aims at development of nonlinear printing parameters and material properties relationships to achieve maximum tensile strength and thermal conductivity in polymer composites produced through fused deposition modeling (FDM). Short carbon fiber reinforcement was used to …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 867–891 Read article
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Investigation of Robotic Transverse Twin-Wire GMAW for Large-Scale Wire-Arc Additive Manufacturing Applications
Abstract: Bulk metal additive manufacturing using wire-arc processes has gained significant attention for fabricating large-scale engineering components due to their high deposition rate and material efficiency. In this study, the feasibility and performance of robotic transverse twin-wire gas metal arc welding (GMAW) for bulk wire-arc additive manufacturing (WAAM) is systematically assessed. The research focuses on understanding arc stability, weld bead characteristics, and process–product relationships under high-deposition conditions. Welding current signals from …
Published in International Journal of Robotics and Automation in Mechanics · Vol. 4, Issue 1, 2026 · pp. 36–50 Read article
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Dual Nozzle 3D Printing of Basalt Fiber–Reinforced Polymer Composites
Abstract: Additive manufacturing or 3Dprinting involves building a three-dimensional object by layering materials based on a computer-created design. Generally, 3D printing using single nozzle process where as strength, quality, wastage, and post reinforcement are drawback of this system. To eliminate and to enhance strength, precise control of fiber reinforcement, good bonding, no need of secondary reinforcement the dual nozzle 3D printing is an emerging additive manufacturing technique. In this process the …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 620–630 Read article
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Thin Film Technology in Sensor Manufacturing – A Technical Discussion
Abstract: Thin‑film technology has become the cornerstone of modern sensor manufacturing, enabling the convergence of miniaturisation, multifunctionality, and cost‑effective mass production. This paper surveys the latest advances in deposition techniques—ranging from magnetron sputtering and chemical vapour deposition to atomic‑layer deposition (ALD) and ink‑jet‑printed sol‑gel processes—and examines how their unique material‑control capabilities translate into performance gains across the sensor spectrum (chemical, physical, and bio‑sensing). By integrating nanoscale thickness control (≤ 10 nm) …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 13, Issue 1, 2026 · pp. 48–58 Read article