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40 articles for “forging process.”
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Evaluation of Surface Crack in EN19 Crank Shaft Found in Forging Process: A Review
Abstract: The objective of this paper is to find defects in forging process. Causes for surface cracks are discussed and remedies for the surface crack defect will help to improve the quality of forging product. This review paper emphasizes on finding the various causes and effects of defects which affect manufacturing process to reduce rejection rate. Crank shaft is important part of automobile. Surface crack is one of the defects found …
Published in Recent Trends in Fluid Mechanics · Vol. 3, Issue 3, 2016 · pp. 15–18 Read article
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Finite Element Simulation of the Cold Open-Die Forging of Sintered Aluminum Metal Powder Trapezoidal Preforms
Abstract: This paper presents finite element simulation of the forging of sintered aluminium metal powder trapezoidal preforms at cold conditions. It involves basic experimental investigations followed by the finite element simulation of the forging process under consideration by the use of DEFORM. The basic experimental work includes the fabrication of compaction die-sets, production of aluminum metal powder trapezoidal preforms and simple compression test to obtain load-deformation data. The stress-strain data was …
Published in Trends in Mechanical Engineering & Technology · Vol. 1, Issue 2-3, 2011 · pp. 18–28 Read article
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Weight Calculation of Forging Die Design for Gear Blank
Abstract: Forging is one of the most adopted manufacturing processes, in which raw material is plastically deformed in to desired shape and size of component. The majority of the crucial load bearing structure component as well as safety critical items are processed through forging process. This is mainly due to the strength and dimensional accuracy of component can be achieved in forging process. Faster production of complex shapes with the less …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 3, 2017 · pp. 53–58 Read article
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Virtual Tooling Development and Cost Estimation for Forging Dies Design
Abstract: Forging is a manufacturing process which requires an understanding of a wide range of geometrical, material and process parameters. Here is to be discussed about the various parameters of the forging process. The most important decision in this die design is about the parting line. It affects and is affected by part orientating, die design holder and die insert. There is involved a scientific approach to parting line and analysis …
Published in Journal of Production Research & Management · Vol. 7, Issue 3, 2017 · pp. 3–20 Read article
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Design and Simulation of Forging Die Towards Improving Life of Closed Die
Abstract: Forging is the metal forming process which is used for forming complex shaped component withgeometrical accuracy. More than fifty percent of the forgings are processed through this way. Forgedcomponents required in many engineering sectors, most of them in the automotive sector. Themajority of the safety critical component and load bearing structural components are process throughit. By using forging process production of complex component is faster with less material waste. It …
Published in Journal of Production Research & Management · Vol. 11, Issue 1, 2021 · pp. 1–15 Read article
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Design and Simulation of Forging Die Towards Improving Life of Closed Die
Abstract: Forging is the metal forming process which is used for forming complex shaped component with geometrical accuracy. More than fifty percent of the forgings are processed through this way. Forged components required in many engineering sectors, most of them in the automotive sector. The majority of the safety critical component and load bearing structural components are process through it. By using forging process production of complex component is faster with …
Published in Journal of VLSI Design Tools and Technology · pp. 1–15 Read article
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Review of Forging Defect and its Remedies
Abstract: The objective of this paper is to identify different forging defect that are occurs during forging fora component and also the various forging processes. Initially,someimportantforgingtermsthatarewidelyused in this field are discussed. A detaildescription and classification of forging process and defects given. Design parameters, requirement and proper selection of die material are briefly discussed. Various forging defects which occurs regularly along with their causes and remedies are discussed.Afterthat identify the possible causes …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 2, 2020 · pp. 5–10 Read article
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A Review on Unfilling Defect Found in Hot Forged 42CrMo4 Connecting Rod
Abstract: The objective of this paper is to study hot forging process on connecting rod and also find the causes as well as remedies for those defects. This review paper emphasizes on finding thecause and effect of various defects found in connecting rod manufactured by hot forging from 42CrMo4 material. Connecting rod is one of the most important component s in automobile. But, various defects are seen in that component part …
Published in Trends in Mechanical Engineering & Technology · Vol. 7, Issue 1, 2017 · pp. 26–32 Read article
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Technical Review Of Manufacturing Defects In Cold Forged M6 Nuts
Abstract: This review delves into the intricacies of M6 cold forged nuts, a pivotal component in many assemblies. These nuts are essential for maintaining structural integrity, yet their production can often lead to defects that compromise their performance. Key issues include material flaws, such as impurities and inconsistencies, dimensional inaccuracies that can affect fit and function, and surface roughness that can impact the nut's strength and durability. Material flaws can arise …
Published in Journal of Materials & Metallurgical Engineering · Vol. 14, Issue 1, 2024 · pp. 01–06 Read article
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Effect of Barrel Radius on the Billet in the Upsetting Process
Abstract: Upsetting is of significance for hypothetical and experimental studies in a metal forming procedure. The need of friction between the dies and the work piece leads to cylinder barreling and lateral expansion of the specimen is at extreme at equatorial section and least at the end. This work utilizes Taguchi method with the up gradation of the procedure parameter in charge of the non-uniform hardness distribution inside the tube shaped …
Published in Recent Trends in Fluid Mechanics · Vol. 3, Issue 3, 2016 · pp. 23–30 Read article
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Enhancing Machinability in the Heat Treatment of Inconel 718: A Comprehensive Review
Abstract: The increasing need for materials with high strength and heat resistance, particularly in aerospace applications, creates machining issues. These materials are generally difficult to machine because to their strong wear resistance, abrasion resistance, and low heat conductivity. This produces strong cutting forces and temperatures, resulting in a limited tool life. variances in the microstructures of various materials can induce variations in machinability due to variances in chemical composition, casting, forging …
Published in International Journal of Energy and Thermal Applications · Vol. 2, Issue 1, 2024 · pp. 9–20 Read article
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Metal Forming Management: Through Efficient Technology System
Abstract: The paper gives an account of the control of technological parameters in the manufacturing areas of rolling, forging and extrusion, besides the analysis of their role-playing to yield a fit component of right and requisite mechanical properties. The control of process parameters, the various dependent and independent variables, with efficient and frequent monitoring of recommended/design process parameters is vital towards controlling the manufacturing and hence economy of the manufacturing process. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 1, 2015 · pp. 60–72 Read article
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Innovative Design and Implementation of PCD-Based Drawing Dies and Tungsten Carbide Molds for Automotive Fastener Manufacturing
Abstract: This study presents an integrated engineering investigation into the design, optimization, and implementation of advanced tungsten carbide and polycrystalline diamond (PCD) tooling technologies within the cold forging and wire drawing processes at Koobesh Kavir Semnan Company, one of Iran’s leading automotive fastener manufacturers. By combining powder metallurgy principles, material flow simulation, and experimental validation, this research introduces a technological advancement that improves productivity, tool longevity, and cost-efficiency in industrial production. …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 3, 2025 · pp. 16–26 Read article
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Design Optimization of A Riveted Joint Used in Back Plate of A Pendulum Absorber Assembly
Abstract: Riveted joints are widely used for fastening sheet metal components. Cylindrical rivets are generally preferred but due to space constraints in some cases, other geometries are being explored. In this work, a practical case of a rectangular riveted assembly for back plate of pendulum absorber assembly commonly used in modern vehicles for damping secondary vibrations is considered and an iterative simulation study for design optimization has been conducted using finite …
Published in Trends in Mechanical Engineering & Technology · Vol. 5, Issue 1, 2015 · pp. 36–50 Read article
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Study of Machining Parameters by Pure Copper and Brass Powder Metallurgy Tool Electrode in EDM
Abstract: In manufacturing today powder metallurgy has become competitive with processes such as casting, forging and machining particularly for relatively complex parts made of high-strength and hard alloys. Recent advances in this technology now permit manufacture of structural parts of aircraft such as landing gear, engine mount supports, engine disks, impellers and engine nacelle frames to be made by powder metallurgy operation. The aim of this paper is to design an …
Published in Journal of Modern Chemistry & Chemical Technology · Vol. 6, Issue 2, 2015 · pp. 31–40 Read article
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Modeling and Numerical Simulation of Forged Ploughing Disc
Abstract: Forging operation is the oldest metal forming process known for producing a product of a reduced void and improved physical properties which make it suitable for manufacturing of a ploughing disc that can be applied in sticky soil, for deep plough. It can also be used safely in stony and stumpy soil without much danger of breakage. This study focuses on identifying appropriate parameters for the manufacturing of a proper …
Published in Journal of Experimental & Applied Mechanics · Vol. 10, Issue 1, 2019 · pp. 35–42 Read article
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Design and Development of Multistep Boring Tool
Abstract: Boring is the process to enlarge the diameter of hole or employed for finishing operation in machine shop. It is a process in which drilled hole, casting hole, forged hole diameter are increased by cutting device known as boring tool. Boring operation is generally conducted to enlarge the hole’s diameter. Spindle speed, cutting speed, feed rate and torque are very important parameters to be considered while designing the boring tool. …
Published in Trends in Machine design · Vol. 2, Issue 3, 2015 · pp. 39–46 Read article
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Study of the Effect of Cycle Time of Plasma Nitriding on the Service Life of AISI H-13 Tool Steel Die
Abstract: AISI H-13 tool steel is widely used as a hot-forging die for various automotive components. Usually, to increase the die life, the dies are subjected to additional surface treatment process such as carburizing, gas nitriding, salt bath nitriding, plasma nitriding, etc. The case depth is an important parameter in surface treatment process. In this work, AISI H-13 tool steel hot-forging dies are subjected to plasma nitriding. The nitriding time cycles …
Published in Journal of Materials & Metallurgical Engineering · Vol. 2, Issue 1-3, 2012 · pp. 169–177 Read article
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Enhancing Trust in Education Through Blockchain- Based Credential Authentication
Abstract: Academic credentials such as degree certificates, transcripts, and course completion records are fundamental for validating an individual’s educational achievements. However, conventional credential management systems largely rely on centralized databases and physical documentation, making them vulnerable to forgery, unauthorized modification, data loss, and inefficient verification processes. These limitations reduce trust among educational institutions, employers, and learners, while also increasing administrative overhead. This study proposes a blockchain-based credential authentication framework designed to …
Published in Journal of Computer Technology & Applications · Vol. 17, Issue 1, 2026 · pp. 1–7 Read article
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Squeeze Casting of Hybrid Aluminum Matrix Composites: A Critical Review of Process Optimization, Reinforcement Strategies, and Performance Outcomes
Abstract: Increasing demand for lightweight, performance-oriented components in automotive, aerospace, and defense industries has driven advancements in squeeze casting, a hybrid technique merging forging and die-casting advantages to produce near-net-shape aluminum matrix composites (AMCs) with superior mechanical-tribological properties. This review critically examines the interplay of process parameters (e.g., squeeze pressure: 70–150 MPa, melt temperature: 650–800°C), reinforcement characteristics (volume fraction ≤10%, particle size: 10–71µm), and interfacial engineering strategies (flux-assisted bonding, ultrasonic dispersion) …
Published in Journal of Materials & Metallurgical Engineering · Vol. 15, Issue 2, 2025 · pp. 52–60 Read article