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50 articles for “Welding automation”
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Study of Shear Strength and Hardness of Resistance Spot Welding for Automotive Applications
Abstract: Resistance spot welding is the most popular process used in automotive and aerospace for joining of sheet metals of different thicknesses, shapes, and materials. There has been already much research done on the resistance spot welding. This review paper gives an overview of the performance of resistance spot welds in an automobile. For this, AWS D8.9M:2012 (Test Methods for Evaluating the resistance spot welding behaviour for automotive steel sheet materials) …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 4, Issue 3, 2017 · pp. 1–9 Read article
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Automatic Laser Welding Machine Using PLCs
Abstract: This paper presents the design and implementation of an automatic laser welding machine controlled by a Programmable Logic Controller (PLC) technology. Laser welding has gained significant attention in various industries due to its precision, speed, and efficiency. However, manual operation of laser welding systems can be labor-intensive and prone to errors. The proposed system aims to address these challenges by automating the welding process using PLC-based control. The system architecture …
Published in International Journal of VLSI Circuit Design & Technology · Vol. 2, Issue 1, 2024 · pp. 9–15 Read article
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Process Optimization of Spot Welding for Galvanized Automotive Steel Sheets
Abstract: Resistance Spot Welding (RSW) is a pillar of the modern automotive industry with the usage of lightweight and high-strength products at the highest point of demand. The optimum weld quality of galvanized steel sheets which is a material of choice because of its additional corrosion protective property is however not achieved easily. This study is a well-developed data-based solution to designing the RSW process in the most efficient way, providing …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 32–42 Read article
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A Technical Review on Friction Stir Spot Welding of Steels for Automotive Applications
Abstract: Friction stir spot welding (FSSW) is a novel method of friction stir welding which has prevailed in the current market especially for joining of non-ferrous metals like aluminium, copper, magnesium, etc. with similar and dissimilar metal welds possible. It is done by using a cylindrical rotating tool with pin on the plates to be welded at high speed rotation. The friction between the tool and workpiece causes the welding of …
Published in Journal of Automobile Engineering and Applications · Vol. 6, Issue 3, 2019 · pp. 18–27 Read article
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Short Circuit MAG/MIG Welding and Fast ROOT Modified Short arc Welding Process for Sheet Metals Welding with Diverse Air Gap
Abstract: The outcome of an analysis allocating with welding of sheet metals with diverse air gap using short circuit MAG welding process and Fast ROOT custom-made short arc welding methods have been presented. Welding turns were made below different conditions and through each run; the diverse process parameters were incessantly observed. It was found that fewer HAZ and maximum welding speed are reached under an exact welding condition with quick ROOT …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 1, 2016 · pp. 47–59 Read article
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Analysis of Nugget Diameter in Resistance Spot Welding
Abstract: In a manufacturing industry, there are many operations performed on daily basis which may be automatic or manual. Welding is one of them specifically spot welding which is nowadays an inevitable part of manufacturing industry and specifically an industry which is manufacturing parts from sheet metal. This industry requires high production machines with higher reliability. Basically, in spot welding there is no need of skilled labor in small industry and …
Published in Journal of Production Research & Management · Vol. 8, Issue 3, 2018 · pp. 10–15 Read article
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Fatigue Study of Friction Stir Welded and TIG Welded AA 6061 Alloy Similar Joints
Abstract: In this study, Al-Mg-Si alloy plates in 4 mm thickness that are particularly used for aerospace and automotive industries were welded using Tungsten Inert Gas (TIG) welding and Friction Stir Welding (FSW) methods as similar joints with one side pass with parameters of varying tool rotation, weld speed and 2.3 degree tool tilt angle. Tensile tests results showed high yield stress values for FSW joints. Micro Vickers hardness test gave …
Published in Trends in Mechanical Engineering & Technology · Vol. 10, Issue 1, 2020 · pp. 12–21 Read article
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An Overview of Welding of Aluminium Alloys through Pulse – Gas Metal Arc Welding Process
Abstract: Newer aviation and automobile designs intend at minimizing weight. Motivated by this requirement light metal industry is experiencing some stimulating developments. One of the mainly used light metals is aluminium. As aluminium is exploited as a substitute material, many challenges have been emerged in front of manufacturers. Some of them are development of new aluminium alloys, joining of diverse types of aluminium alloys and enhancement in weld quality of welds …
Published in Journal of Materials & Metallurgical Engineering · Vol. 8, Issue 1, 2018 · pp. 17–24 Read article
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STUDY ON THE FAILURES OF WELD JOINTS OF ROOF HOOPS & BIAS MEMBERS IN THE PROJECT JEWEL ROOF CONSTRUCTION AND APPLICATION OF FLUX-CORED ARC WELDING TO AVOID FAILURES
Abstract: During the construction of the roof structure of the commercial interconnection between the three airport terminals of the Changi Airport in Singapore, several failures have been noticed during the welding of roof hoops and bias members. In this context, experimental studies have been performed on transient heat transfer in welding distortion control by using flux-cored arc welding process (Self Shielded-SS) by using three(3)-dimensional welding in High Strength Low Alloy (HSLA) …
Published in Journal of Construction Engineering, Technology & Management · Vol. 9, Issue 2, 2019 · pp. 1–7 Read article
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Effect of Process Parameters on TIG Weld-Brazing of Aluminum Alloy to Galvanized Steel
Abstract: AbstractAbility to join aluminum alloy to steel enables weight reduction of automobile bodies. Gas tungsten arc welding (GTAW) process was employed to weld-braze A8011-H14 aluminum alloy to galvanized steel in lap configuration. The influence of heat input on bead formation and joint strength was investigated. The microstructural characterization was carried out using an optical microscope and scanning electron microscope. The chemical composition was analyzed using energy dispersive spectroscopy technique. The …
Published in Journal of Thin Films, Coating Science Technology & Application · Vol. 5, Issue 3, 2018 · pp. 8–14 Read article
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Analysis of Process Parameters for Dissimilar Metal Welding Using MIG Welding: A Review
Abstract: The base on which automobile engine is placed is called trolley. Trolley is a type of structure in which various support parts like main channel, support channel, shaft-bar, hook angle, handle etc. are connected by using MIG welding process. Trolley has a capacity to place 18 kg engine weight, and is made of two metal parts i.e. mild steel and hot rolled steel (i.e. MS, HR). The paper deals with …
Published in Journal of Materials & Metallurgical Engineering · Vol. 6, Issue 2, 2016 · pp. 38–41 Read article
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Evaluation of Process Parameters of Arc Welding for Eliminating Defects in Stainless Steel
Abstract: Arc welding is a popular metal joining process that uses a power supply to create an electric arc between an electrode and the base material to melt the metals at the welding point. Arc welding is used in construction, automobile industry, household and domestic appliances manufacturing industry. We will do experimental investigation on the welded product of manufacturing industry and for this investigation we will choose some process parameters which …
Published in Journal of Materials & Metallurgical Engineering · Vol. 7, Issue 3, 2017 · pp. 16–19 Read article
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Investigation and Optimization of Resistance Spot Welding Parameters for Stainless Steel
Abstract: The present work examines the significant impact of resistance spot welding (RSW) process parameters on the properties and efficacy of connections created in sheets of 316L stainless steel. This study examines the intricate relationship between welding parameters, investigating their influence on the microstructure, mechanical characteristics, and overall efficacy of welded connections. By employing a methodical experimental methodology, this study thoroughly investigates the impact of different factors in resistance spot welding …
Published in Journal of Thermal Engineering and Applications · Vol. 12, Issue 3, 2025 · pp. 15–21 Read article
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Weldability of Aluminium Alloy Using Tungsten Inert Gas Welding Process for Mechanical Properties: A Review
Abstract: Metal components are joined using heat or pressure in TIG welding, sometimes referred toas Gas Tungsten Arc Welding. Pulsed current welding utilises inert gas for enclose the weld pools and electrodes. The intricate welding procedure known as TIG welding uses tungsten inert gas. It switches and forth between high and low level amps. Here, the weld quality and power output improve when the current is increased. Pulsed current TIG welding …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 1, 2023 · pp. 15–26 Read article
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Evaluation on the Mechanical Strength of TIG Welded 6061Aluminium Alloy Joints
Abstract: Aluminum alloy Al-6061 is extensively used in aerospace, automotive, and marine industries due to its excellent mechanical properties, lightweight nature, and corrosion resistance. However, welding this alloy presents challenges such as porosity, hot cracking, and strength reduction in the heat-affected zone (HAZ). Tungsten Inert Gas (TIG) welding, known for its precision and quality, is commonly employed for joining Al-6061. This study investigates the tensile strength of TIG-welded butt joints of …
Published in Trends in Machine design · Vol. 13, Issue 1, 2026 · pp. 34–39 Read article
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An experimental study of Resistance Spot Welding with CRCA sheet
Abstract: Resistance Spot Welding is prime process in automotive industries for joining metal sheets. Different materials are used for making automobile body. Now-a-days, cold rolled closed annealed(CRCA) sheets are used. In this paper, CRCA sheets for 1 mm. thickness is used for experimentation. D.O.E. is used and Input-output parameters are taken according to AWS D8.9M:2012 standard. Results are compared and final result having optimum output parameter is selected.
Published in Journal of Catalyst & Catalysis · Vol. 5, Issue 1, 2018 · pp. 1–8 Read article
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Progressive Developments in Cold Metal Transfer Welding Technique: A Review and Trends
Abstract: This comprehensive review paper examines the Cold Metal Transfer (CMT) welding process and its wide- ranging applications across various industries. With a focus on elucidating the fundamental principles, process characteristics, and recent advancements, the paper offers a comprehensive overview of CMT welding's versatility and effectiveness. The review delves into the intricate mechanics of the CMT welding process, highlighting its unique metal transfer modes like CMT-P, CMT advanced, CMT pulse rose, …
Published in Journal of Polymer & Composites · Vol. 11, Issue 12, 2023 · pp. 235–245 Read article
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Statistical Modeling for Weld Quality Assessment using AI SAW Welding of Mild Steel
Abstract: The main issue to the industries that apply Submerged Arc Welding (SAW) is quality assurance since the structural integrity dictates safety and the performance of the industry. The existing system of checking manuals is not only time consuming but also has human errors that make it mandatory to deploy automated intelligent systems. This study carries out an extensive comparison of the leading approaches based on the use of Artificial Intelligence …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 892–907 Read article
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Experimental Test for the Replacement of Aluminum Sheets Instead of Steel Sheets in the Automotive Industry and the Effect of this Replacement
Abstract: Nowadays, vehicles cause air pollution due to high fuel consumption, and it has a direct relationship with increasing vehicle weigh. The increase of pollution will lead to rise in greenhouse gases that will cause special damages during a long period time. In this paper, instead of using steel sheets, aluminum sheets are proposed for the vehicle body and its interior components. It is attractive to increase its speed by reduction …
Published in Journal of Automobile Engineering and Applications · Vol. 7, Issue 3, 2020 · pp. 34–39 Read article
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Review on Investigation of Tailor Welded Blanks of Dissimilar Aluminum-Magnesium Alloys and Hybrid Carbon Composites
Abstract: Reduction in weight, better fuel efficiency and cost effectiveness are the salient attractive features of Aluminum-Magnesium alloys and carbon composite materials. By making use of tailor welded blanks of dis similar materials of different strengths at appropriate locations in automobile outer body, one can achieve these objectives. At the same time, fabrication of these Tailor Welded blanks of Aluminum-Magnesium alloys, next generation carbon composite materials by usual fusion welding processes …
Published in Journal of Polymer & Composites · Vol. 9, Issue 2, 2021 · pp. 66–73 Read article