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37 articles for “Electric Discharge Machining (EDM)”
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Optimization of Machining Parameters in Electric Discharge Machining of Al 65032
Abstract: Electric discharge machining has the potential to maintain surface topography and produce less stresses and destruction to the components. In this machining there is no contact between the tool and the work piece. The spark generated due to the electrostatic field generation between tool and the work piece. The objective of this experimentation was to create guidelines for electric discharge machining of Al 65032. Aluminum alloy 65032 is one of …
Published in Journal of Materials & Metallurgical Engineering · Vol. 5, Issue 3, 2015 · pp. 15–22 Read article
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Parameters Optimization of EDM of AISI 316 Stainless Steel Material using RSM
Abstract: In this paper, cutting of SS316 material using electro discharge machining (EDM) with a copper electrode using RSM technique is discussed. Electrical discharge machining (EDM) is one of the earliest non-traditional machining processes [1]. These methodologies are used to analyze the effect of each parameter on the machining characteristics and to predict the optimal choice for each EDM parameter such as peak current, gap voltage and pulse on time. It …
Published in Journal of Industrial Safety Engineering · Vol. 3, Issue 2, 2016 · pp. 23–29 Read article
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A Study on Responses Parameter of EDM Process in EN-353 Steel Using Grey Relational Analysis
Abstract: Electrical discharge machining (EDM) process is the most practically non-conventional machining processes for machining newly developed high strength alloys with high degree of dimensional accuracy and economical cost of production. The last decade has seen an increasing interest in the novel applications of this process, which is particular emphasis on the potential for surface modification. To gain these goals, the consideration is by optimizing the process parameters such as the …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 1, 2015 · pp. 32–40 Read article
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A Review on Effect of Aluminium & Silicon Powder on Response Variables in Powder Mixed EDM
Abstract: In this paper, for machining different materials, the blending of aluminium and silicon powders into the dielectric liquid of electric discharge machining (EDM) has been studied. Different process parameters like peak current, powder focus, powder grain size, obligation factor, pulse on time, pulse off time, spout flushing and duty cycle has to be specific. The execution of procedure is done regarding response factors like tool wear rate (TWR)/electrode wear rate …
Published in Trends in Electrical Engineering · Vol. 8, Issue 3, 2018 · pp. 1–7 Read article
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Experimental Investigation and Analysis of Dry EDM process for Material Removal Rate and Tool Wear Rate
Abstract: The importance of Electrical Discharge Machining process is increasing, especially for the machining of electric conductive ceramic materials. EDM is particularly ideal due of its thermal operating principle, which allows for almost force-free machining. The effect of air on the machining characteristics of the dry electrical discharge machining (EDM) process is investigated in this study. Researchers regard dry electrical discharge machining to be an environmentally benign machining process, and many …
Published in Journal of Thermal Engineering and Applications · Vol. 9, Issue 1, 2022 · pp. 36–44 Read article
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Influence of EDM Process Parameters on MRR and TWR on Mild Steel and Cast Iron using Taguchi’s Method
Abstract: An alternative to conventional machining methods, Electrical Discharge Machining (EDM) uses electrical current for generating controlled sparks that erode surface of the material through thermal energy. Unlike traditional cutting processes, hard and electrically conductive materials with high precision can be machines very easily, which make it suitable for applications in tool and die manufacturing, aerospace, and automotive industries. Tool Wear Rate (TWR) and Material Removal Rate (MRR) for mild steel …
Published in Journal of Polymer & Composites · Vol. 14, Issue 1, 2026 · pp. 614–627 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Integration of Taguchi and MCDM Techniques for the Optimization of Experimental Parameters in Electrical Discharge Machining: A Research
Abstract: Electric discharge machining (EDM) represents a non-conventional approach to machining, particularly beneficial for processing hard-to-machine materials or components with high length-to-diameter ratios or intricate shapes. Widely employed across various industries such as automotive, chemical, aerospace, biomedical, and tool and die, EDM offers a unique method for achieving precise shapes and dimensions. Unlike traditional machining methods where form is attained through the interaction of the tool and workpiece, EDM operates without …
Published in Trends in Mechanical Engineering & Technology · Vol. 14, Issue 1, 2024 · pp. 6–14 Read article
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Parametric Optimization of Tool Wear Rate in Side Flushing form of Die Sink EDM of EN-31 Die Steel
Abstract: Electrical discharge machining (EDM) is one of the most extensively used non-conventional material removal processes for manufacturing geometrically complex or hard material parts that are extremely difficult to machine by conventional machining process. EDM researchers have concentrated on achieving faster and more efficient metal removal rate coupled with a reduction in tool wear and improved surface characteristics. In this paper, the operating performance measures of side flushing type of electrical …
Published in Journal of Materials & Metallurgical Engineering · Vol. 1, Issue 1-3, 2011 · pp. 72–80 Read article
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Electrical Discharge Machining for Precision Metal Working Industries
Abstract: EDM is called as Electrical Discharge Machining. Otherwise called as Spark Erosion Machining, Electro-Erosion Machining, Spark Machining, and Electro Discharge Machining. It is an unconventional machining process to machine hard metals and alloys. EDM has been a significant machining technique. The electrode, work piece materials, dielectric, and the range of pulse rate, current, and voltage make up the basic EDM process. The dielectric serves the following purposes: it transports removal …
Published in International Journal of Electro-Mechanics and Material Behaviour · Vol. 1, Issue 2, 2023 · pp. 7–11 Read article
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Experimental Findings of the EDM Process Parameters for Metal Matrix Composites
Abstract: The process of electrical discharge machining (EDM) shapes hard metals and creates intricately formed, deep holes in a variety of electro-conductive materials by arc erosion. With regard to material removal rate (MRR) in metal matrix composite EDM, this study intends to examine the impacts of operational factors. The material removal rate generated is used to assess the efficacy of the metal matrix composite EDM process. It has been noted that …
Published in Journal of Polymer & Composites · Vol. 12, Issue 6, 2024 · pp. 14–18 Read article
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Analysis of Machining Parameters in Wire EDM with Aluminum Alloy Using PCA and TOPSIS Approach
Abstract: Although the efficiency of traditional cutting processes is inadequate by the mechanical properties of the processed material and the intricacy of the work piece geometry, electrical discharge machining (EDM) being a thermal erosion process, is subject to no such limitations. This paper summaries the suitable use of Taguchi’s L27 orthogonal array which takes 27 experimental runs to develop a mathematical model for correlating the interactive and higher order impacts of …
Published in Journal of Mechatronics and Automation · Vol. 4, Issue 2, 2017 · pp. 1–11 Read article
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Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process: A Review
Abstract: Today, a variety of microparts are needed to fabricate high-tech items including MEMS applications and micro-electronic parts. The advancement of micromachining technology becomes ever more important in order to produce these micro parts. The creation of accurate holes and pins is one of themultiple processes in the micromachining process that is necessary for many small components. In order to create deeper, more straight holes, micro-hole drilling is utilized in a …
Published in Journal of Materials & Metallurgical Engineering · Vol. 13, Issue 3, 2023 · pp. 26–37 Read article
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An Experimental Study to Determine Optimum Machining Conditions for Electrical Discharge Machining of the Heat Treatable Steel 42CrMo4 (Din 1.7225)
Abstract: Electric discharge machining (EDM) is a well-established machining option and a non-traditional machining process, in many manufacturing-related industries worldwide. It is found to be capable of machining geometrically complex or hard material components, which are specific and difficult-to-machine. In this study, the electrical discharge machining of 42CrMo4 with different electrode materials namely, copper, aluminum and tungsten carbide and process parameters was performed to explore the influence of EDM parameters on …
Published in Journal of Mechatronics and Automation · Vol. 2, Issue 2, 2015 · pp. 23–32 Read article
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Optimization of Process Parameters for AISI 304 Using Micro-EDM Drilling Process Through Response Surface Method
Abstract: The increasing demand for micro-parts in high-tech products, such as micro-electromechanical systems (MEMS) applications and micro-electronic devices, has driven significant advancements in micromachining technologies. Among the various micromachining processes, the fabrication of accurate microholes and pins is critical for the performance and reliability of miniature components. Micro-hole drilling plays a vital role by enabling the production of deep holes with excellent straightness, roundness, and surface quality. It is widely used …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 1, 2025 · pp. 37–47 Read article
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Optimization of Process Parameters in EDM
Abstract: Extensive research has been done till date to improve the performance of electrical discharge machining (EDM). In the past few years, the Taguchi method has played an important role in the optimization of process parameters. However, many of the studies have focused on static or single-quality characteristics such as smaller-is-better, larger-is-better, and nominal-is-best. The Taguchi method is best suitable for relative analysis. The prime drawback here to mention is that …
Published in Journal of Mechatronics and Automation · Vol. 8, Issue 2, 2021 · pp. 21–28 Read article
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Multi-variable Analysis and Optimization of Electrical Discharge Machining Process Using a PCA-ANN Based Approach
Abstract: AbstractThe optimum selection of process parameters has played a crucial role in electrical discharge machining (EDM) for improving the material removal rate, reducing the tool wear rate and radial overcut. In this paper, optimum parameters while machining 202 stainless steel using copper electrode as a tool has been investigated. For optimization of process parameters along with multiple quality characteristics, principal component analysis coupled with artificial neural network method has been …
Published in Trends in Opto-electro & Optical Communication · Vol. 6, Issue 3, 2016 · pp. 39–45 Read article
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EXPERIMENTAL ANALYSIS OF STEELS ON HARDNESS IN ELECTRICAL DISCHARGE MACHINING
Abstract: Electrical Discharge Machining (EDM) is one of the most extensively used non-conventional machining processes. It uses thermal energy to machine all electrically conductive materials of any toughness and hardness for manufacturing of dies, aerospace parts. Since there is no direct contact between workpiece and tool electrode in EDM. Work material hardness is not a hurdle in machining by EDM, which is principally useful for machining of die profiles/ contours.This paper …
Published in Journal of Experimental & Applied Mechanics · Vol. 9, Issue 2, 2018 · pp. 1–5 Read article
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Optimization of EDM Machining Characteristics of Reinforced Aluminium Metal Matrix Composites by Taguchi
Abstract: Aluminium alloys metal matrix composites (AMMC) play a vital role in various industries, such as aerospace and automobiles. This study investigates the machining characteristics of AL8079 - based composites reinforced with 15 wt. % TiB₂ and 5 wt. % MoS₂ using Electrical Discharge Machining (EDM). The machining process was optimized using the L9 orthogonal array (OA) Taguchi - based design of experiments, and input parameters were considered at three levels, …
Published in Journal of Polymer & Composites · Vol. 13, Issue 6, 2025 · pp. 939–951 Read article
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Parametric Optimization of Aluminum Alloy 6061 Using Wire-EDM for Automotive Applications: A Taguchi-Based Approach
Abstract: Machining hard materials with complex geometries presents numerous challenges, often requiring the use of non-traditional methods such as wire Electric Discharge Machining (EDM). However, wire EDM machines operate at slow speeds, and increasing the speed can negatively impact surface finish, making it a difficult task. The ongoing research investigates the machinability study of Aluminum Alloy 6061 using wire EDM, emphasizing the optimization of process parameters to enhance machining performance and …
Published in Journal of Polymer & Composites · Vol. 13, Issue 5, 2025 · pp. 293–302 Read article