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38 articles for “Digital Twin Integration”
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Integrating Digital Twins, Smart Materials, and Human Machine Collaboration for Sustainable Smart Manufacturing: Smart CNC & Industry 4.0 Applications
Abstract: The rapid evolution of Industry 4.0 and the emerging transition toward Industry 5.0 have been catalyzed by the convergence of intelligent digital technologies such as digital twins, cyber–physical systems (CPS), artificial intelligence (AI), the Internet of Things (IoT), and human-in-the-loop (HITL) frameworks. These technologies have transformed traditional manufacturing into adaptive, data-centric ecosystems capable of real-time optimization and predictive decision-making. In recent years, the fusion of computer numerical control (CNC) machines, …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 1–8 Read article
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Data-Driven Digital Twin Model for Real-Time Strength Estimation in Polymeric Materials
Abstract: The real-time prediction of mechanical properties in polymeric materials is essential for ensuring quality, consistency, and operational efficiency in modern manufacturing systems. As industrial processes become increasingly complex, traditional trial-and-error approaches to material characterization are no longer sufficient to meet the demands of high-throughput production environments. This study introduces a digital twin-integrated machine learning approach for the real-time estimation of tensile strength in polymeric materials by combining simulation-driven insights with …
Published in Journal of Polymer & Composites · Vol. 14, Issue 3, 2026 · pp. 246–257 Read article
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Advanced Digital Twin and AI Integration for Real-Time Optimization in Polymer Production
Abstract: The integration of Internet of Things (IoT) with Artificial Intelligence (AI) technologies opens up considerable avenues for reshaping polymer manufacturing by improving operational effectiveness, securing exceptional product standards, and advancing sustainability in the environment. This academic manuscript delineates an advanced framework that integrates IoT and AI with synergistic technologies, including blockchain, edge computing, and digital twin methodologies, to revolutionize polymer manufacturing processes. The proposed architecture utilizes IoT sensors for the …
Published in Journal of Polymer & Composites · Vol. 13, Issue 3, 2025 · pp. 81–89 Read article
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Symmetry Principles in Digital Twin Systems: Modeling, Integration, and Applications
Abstract: This systematic review comprehensively examines the burgeoning field of Digital Twin (DT) technology, analyzing its current state, diverse applications, and future trajectory. Through a rigorous methodology involving a systematic search of academic databases and relevant industry literature, this review synthesizes findings across a spectrum of disciplines. We identify the core components and underlying principles of DTs, distinguishing them from traditional simulation models by their dynamic, realtime data integration and bi-directional …
Published in Emerging Trends in Symmetry · Vol. 1, Issue 2, 2025 · pp. 06–24 Read article
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A Review on Digital Twin Technology in Robotics
Abstract: Digital Twin (DT) technology has emerged as a transformative concept in robotics and automation, enabling virtual representation of physical systems, real-time monitoring, and performance optimization. This review explores the foundations of Digital Twin, its integration in robotic systems, key enabling technologies, applications, current challenges, and future research directions. The paper concludes by highlighting how Digital Twin transforms design, control, prediction, and human-robot collaboration.Digital Twin technology is transforming the field of …
Published in International Journal of Manufacturing and Production Engineering · Vol. 4, Issue 1, 2026 · pp. 10–15 Read article
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Experimental and Numerical Investigation of Corrosion-Induced Failures in Copper-Tin Alloy (Cu-Sn) and Aluminum-Magnesium Alloy (Al-Mg) Connectors: A Stress–Corrosion Coupling Analysis
Abstract: The utilization of an integrated experimental and finite element modelling (FEM) methodology, this study investigates the degradation and failure mechanisms in polymer composite electrical connectors exposed to aggressive environmental conditions. Epoxy- and polyamide-based composites, reinforced with carbon and glass fibers, were subjected to accelerated salt spray and humidity–temperature cycles to simulate prolonged outdoor exposure. Electrochemical and environmental aging experiments revealed that chloride ions and moisture ingress were responsible for matrix …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 366–379 Read article
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IoT and Smart Sensors for Structural Health Monitoring: Trends, Challenges, and Future Directions
Abstract: Structural Health Monitoring (SHM) plays a critical role in ensuring the safety, resilience, and sustainability of civil infrastructure systems. In recent years, the convergence of Internet of Things (IoT) technologies and smart sensor systems has revolutionized the field of SHM. This integration enables continuous, real- time monitoring, facilitates predictive maintenance, and reduces the costs associated with structural inspections. IoT-based SHM frameworks leverage wireless sensor networks, cloud computing platforms, and intelligent …
Published in Recent Trends in Sensor Research & Technology · Vol. 12, Issue 3, 2025 · pp. 1–6 Read article
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Recent Advances and Future Prospects in Digital Twin Technology for Battery Management Systems of Electric Vehicles
Abstract: Digital twin technology in battery management systems (BMS) for electric cars (EVs) represents a major development in the automotive industry. Digital twins provide predictive maintenance, modelling, and real-time monitoring by creating virtual copies of real-time monitoring, actual battery systems. This paper describes the functional components, architecture, and design of Digital Twin technology along with how it may be included into BMS. Emphasizing how consistent data flow from sensors improves battery …
Published in Journal of Automobile Engineering and Applications · Vol. 12, Issue 2, 2025 Read article
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Codal Validation and Optimization of Gantry Girders Under Variable Wheelbase and Impact Loads: A Review of Analytical, Numerical, and Codal Approaches
Abstract: Gantry girders serve as critical structural elements in industrial facilities such as steel plants, workshops, and heavy manufacturing units, where electric overhead traveling (EOT) cranes operate. The design of these girders is governed by stringent codal provisions to ensure safety under bending, shear, and deflection. However, discrepancies between codal predictions, analytical formulations, and finite element analysis (FEA) results, particularly under variable wheelbase and dynamic impact loads, have been widely reported. …
Published in Journal of Offshore Structure and Technology · Vol. 12, Issue 3, 2025 · pp. 23–29 Read article
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Design and Validation of an Artificial Intelligence-Driven Digital Twin for Real-Time Monitoring and Control in Polymer Composite Manufacturing
Abstract: Polymer Matrix Composites (PMCs) have become indispensable in high-performance sectors such as aerospace and automotive engineering, offering exceptional strength-to-weight ratios that outperform traditional metals in many demanding applications. However, the reliability of manufacturing PMCs via Vacuum-Assisted Resin Transfer Molding (VARTM) is frequently undermined by stochastic process variabilities. Unpredictable fluctuations in thermal history, preform permeability, resin rheology, and ambient conditions often lead to some defects; namely voids, dry spots, and incomplete …
Published in Journal of Polymer & Composites · Vol. 14, Issue 2, 2026 · pp. 224–233 Read article
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Industry 4.0 and Smart Manufacturing: A Review
Abstract: This review looks at Industry 4.0 and smart manufacturing's idea, enabling technologies, implementation issues, and future prospects. Drawing on recent literature, the paper synthesizes key pillars such as the Industrial Internet of Things (IIoT), cyber-physical systems (CPS), artificial intelligence, digital twins, and additive manufacturing. It highlights integration requirements across supply chains, cyber security concerns, workforce implications, and standards activities that influence adoption. The literature survey focuses on empirical studies and …
Published in International Journal of Manufacturing and Production Engineering · Vol. 3, Issue 2, 2025 · pp. 14–17 Read article
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Predictive Maintenance Strategies for Safety-critical Mechanical Systems
Abstract: Ensuring the reliability and safety of industrial systems is essential, especially in high-risk sectors such as aerospace, manufacturing, and energy. Predictive maintenance (PdM) has become a crucial approach for minimizing operational failures and improving maintenance efficiency. This research introduces an advanced PdM framework that enhances industrial safety by integrating Internet of Things (IoT) technology, machine learning (ML), and big data analytics. By enabling real-time monitoring and predictive fault detection, this …
Published in Journal of Industrial Safety Engineering · Vol. 12, Issue 1, 2025 · pp. 12–17 Read article
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Strategic Optimization of CNC Machining in Production Systems: A Managerial Review of Methods, Metrics, and Industry 4.0 Integration
Abstract: Computer numerical control (CNC) machining has significantly influenced modern production systems by enabling higher efficiency, quality, and sustainability. As industrial operations strive for leaner production and strategic competitiveness, optimization of machining parameters—including cutting speed, feed rate, depth of cut, and tool path strategies—has emerged as a cornerstone of production planning. This review evaluates the optimization methodologies developed from 2015 to 2025, spanning traditional mathematical models to artificial intelligence (AI)-driven metaheuristic …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 25–30 Read article
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Automation and Robotics for Quality Control in Manufacturing: A Review of Technologies and Applications
Abstract: Automation and robotics technologies have rapidly evolved, transforming modern manufacturing processes by improving productivity, quality, and operational efficiency. This review examines key advancements such as cloud robotics, machine vision, Industry 4.0 robotics, Building Information Modeling (BIM) combined with Computer Numerical Control (CNC), joystick-controlled automation, and intelligent manufacturing systems. These technologies utilize artificial intelligence (AI), machine learning (ML), digital twins, collaborative robots, programmable logic controllers (PLCs), and cyber-physical systems (CPS) to …
Published in Journal of Mechatronics and Automation · Vol. 12, Issue 3, 2025 · pp. 36–48 Read article
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Optimizing Supply Chain Management: Strategies, Innovations, and Sustainable Practices for Enhanced Operational Efficiency and Global Competitiveness
Abstract: Supply chain management (SCM) is a critical component of modern business operations, directly influencing operational efficiency and global competitiveness. This paper explores strategies, innovations, and sustainable practices aimed at optimizing SCM. It examines the integration of digital technologies, such as artificial intelligence and digital twins, to enhance supply chain performance and adaptability. Additionally, the study delves into sustainable supply chain management (SSCM) practices, including sustainable sourcing, green packaging, and waste …
Published in Journal of Production Research & Management · Vol. 15, Issue 1, 2025 · pp. 1–6 Read article
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Sensors-Based Electric Machine Design for Industry
Abstract: The integration of advanced sensors is fundamentally changing the economics and reliability of electric machines. It moves design focus from minimizing material cost and adhering to conservative standards toward maximizing operational availability and energy efficiency. In the industry of tomorrow, the electric motor will not be a passive collection of coils and steel, but a self-diagnosing, self-optimizing, and perhaps even self-healing asset—a sentient motor—driven by its highly refined sixth sense, …
Published in International Journal of Electrical Machine Analysis and Design · Vol. 4, Issue 1, 2026 · pp. 1–10 Read article
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Electronic Design Technology: From Circuits to Smart Systems
Abstract: Electronic Design Technology has changed a lot over the years. It has gone from making simple circuits to making smart, complicated systems that run modern life. This article looks at how electronic design methods have changed over time, focusing on important improvements in tools, materials, and integrated systems. It looks at how new technologies like computer-aided design (CAD), embedded systems, and automation have made product creation faster, more accurate, and …
Published in Journal of Electronic Design Technology · Vol. 17, Issue 1, 2026 · pp. 25–36 Read article
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The Role of Simulation and Digital Twins in Enhancing Mechanical Production Efficiency: A Systematic Review
Abstract: In the evolving landscape of smart manufacturing, simulation technologies and digital twin (DT) systems have emerged as pivotal tools for enhancing the efficiency, agility, and sustainability of mechanical production processes. This systematic review investigates how the integration of simulations and DTs contributes to performance improvements across various stages of mechanical manufacturing—ranging from design and process optimization to predictive maintenance and real-time monitoring. While simulations provide the ability to model, test, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 31–36 Read article
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Integrating Human-Centric Principles into Machine Design: Ergonomic and Safety Enhancements in Mechanical Systems
Abstract: The integration of human-centric design (HCD) principles into mechanical systems has become increasingly critical in contemporary machine design. As machines become more complex and operate within high-interaction environments, the need for design strategies that prioritize human safety, usability, and comfort has intensified. This review explores how ergonomic insights, safety standards, and user experience (UX) considerations influence the physical configuration, control mechanisms, and operational safety of mechanical systems across industrial, healthcare, …
Published in Trends in Machine design · Vol. 12, Issue 2, 2025 · pp. 33–37 Read article
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Evolution of Lean Manufacturing in Mechanical Industries: From Traditional Tools to Digital Transformation
Abstract: Lean manufacturing has long been a foundational strategy for enhancing productivity, reducing operational waste, and improving overall efficiency in mechanical industries. Initially developed as part of the Toyota Production System, lean principles focused on eliminating non-value-adding activities and streamlining processes using a set of well-established tools such as 5S, Kaizen, Kanban, and value-stream mapping. Over the decades, these principles have been adopted and refined globally, particularly within the mechanical sector, …
Published in Journal of Production Research & Management · Vol. 15, Issue 2, 2025 · pp. 13–18 Read article